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Introduction to solar cable & photovoltaic cable

Views: 74     Author: Site Editor     Publish Time: 07-12-2021      Origin: Site

Introduction to solar cable & photovoltaic cable

What are solar cable and photovoltaic cable?

How to find the top quality manufacturer and solar and photovoltaic cable suppliers?

When purchasing solar cable for a photovoltaic system, people often have the above questions. We hope we can help all buyers from all over the world with the following content.



Contents

1. What are solar cable and photovoltaic cable?

  1.1.Definition of solar cable and photovoltaic cable

  1.2.Types of solar cable and photovoltaic cable

  1.3 The main parameters of solar cable and photovoltaic cable

2. How do I choose the right solar cable and photovoltaic cable?




What is solar cable and photovoltaic cable?

1.1 Definition of solar cable and photovoltaic cable

 

Solar cable is the interconnection cable used in photovoltaic power generation.

Solar cables interconnect solar panels and other electrical components of a photovoltaic system.

Solar cables are designed to be UV resistant and weather resistant. They can be used within an extensive temperature range (-40℃ to +90℃).

General features required for solar cables are resistance to ultraviolet light, weather, temperature extremes of the area,

and insulation suitable for the voltage class of the equipment.


The solar cable is also called PV cable, PV wire, or photovoltaic cable.


 

 

1.2 Types of solar cable and photovoltaic cable

 

Solar cable and photovoltaic cable are classified into various types according to different requirements.

 

 

1.2.1 Classified by conductor size

 

✔ Mainly types:
1,5mm2 / 2,5mm2 / 4,0mm2 / 6,0mm2 / 10,0mm2 / 16,0mm2 / 25,0mm2 / 35,0mm2......

 

Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Conductor
resistance

Current
 Carring
Capacity

(mm2)

n×mm

mm

mm

mm

Ω/km

A

7194000

1.5

30×0.25

0.75

0.90

4.9±0.2

13.7

30

7194001

2.5

50×0.25

0.75

1.00

5.5±0.2

8.21

41

7194002

4.0

56×0.30

0.75

1.05

6.20±0.2

5.09

55

7194003

6.0

84×0.30

0.75

1.05

7.0±0.2

3.39

70

7194004

10.0

80×0.40

0.90

1.20

8.30±0.3

1.95

98

7194005

16.0

128×0.40

0.90

1.20

9.45±0.2

1.24

132

7194006

25.0

200×0.40

0.90

1.20

10.75±0.2

0.795

250


 

Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Conductor
resistance

Current
 Carring
Capacity

(mm2)

n×mm

mm

mm

mm

Ω/km

A

7194101

2×1.5

30×0.25

0.75

0.90

4.9×9.9

13.7

30

7194102

2×2.5

50×0.25

0.75

1.00

5.5×11

8.21

41

7194103

2×4.0

56×0.30

0.75

1.05

6.20×12.3

5.09

55

7194104

2×6.0

84×0.30

0.75

1.05

7.0×14.5

3.39

70

7194105

2×10.0

80×0.40

0.90

1.20

8.30×17.8

1.95

98

 

Cable diameters are subject to ±5% manufacturing tolerance

 

 

 Mainly types:

18AWG / 16 AWG / 14AWG / 12AWG / 10AWG / 8AWG......

Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Current
 Carring
Capacity

Service
Life

AWG

n×AWG

Inch

Inch

Inch

A

Year

7194201

10

65×28

0.047

0.031

0.276

55

25

7194202

12

65×30

0.047

0.031

0.251

40

25

7194203

14

41×30

0.047

0.031

0.231

35

25

7194204

16

26×30

0.047

0.031

0.216

24

25


Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Current
 Carring
Capacity

Service
Life

AWG

n×mm

mm

mm

mm

A

Year

7194201

10

65×0.32

1.23

0.80

7.03±0.2

55

25

7194202

12

65×0.25

1.23

0.80

6.40±0.2

40

25

7194203

14

41×0.25

1.23

0.80

5.89±0.2

35

25

7194204

16

26×0.25

1.23

0.80

5.49±0.2

24

25









Cable diameters are subject to ±5% manufacturing tolerance 

1.2.2 Classified by shape 

 Single Solar cable / Twin Solar Cable


Single Solar cable & Twin Solar Cable

 

 

1.2.3 Classified by test starndard (Organization)

 

 H1Z2Z2-K (PV1-F): TUV

Electrical properties

Nominal Voltage:

PV1-F:       DC 1.0KV   AC 0.6/1.0KV
H1Z2Z2-K:   DC 1.5KV   AC 1.0/1.0KV

Ambient Temperature:

-40℃~+90℃

Max.Temperature at conductor:

+120℃

Service life:

>25 years ( -40℃~+90℃)

Insulation resistance (70℃)(MΩ-km):

≥1000

Withstand voltage(V/5min)

AC6500

Speak voltage(V/5min)

AC6500

Min bending radius(mm)

5*D

 

 

 UL4703: UL

Electrical properties

Ambient Temperature:

-40℃~+90℃

Max.Temperature at conductor:

+120℃

Service life:

>25 years ( -40℃~+90℃)

Insulation resistance (90℃)

≥1011

Withstand voltage(V/5min)

AC6500

Speak voltage(V/5min)

AC6500

Min bending radius(mm)

5*D



1.3 The main parameters of solar cable and photovoltaic cable

 

Main performance parameter of finished cable

Voltage test of finished cable

Min.time of dipping in water

≥1(h)

Testing voltage (AC)

6500(V)

Min.voltage applying time at one time

5(min)

Test result

no breakdown

 

Sheated surface resistance

Length of specimen:

250mm

Test result

≥109Ω

 

Penetrate the insulation resistance

Temperature

20℃

Test result

≥1014Ω

 

High temperature stress

Temperature

140℃

A: with 1.2 Voltage test

A: No breakdown

B: deep pressure

B: Wall thickness 50%

 

Damp-heat test

Temperature

90℃

Humidity

0.85

Aging before and after the tenslle strength of Change

≤30%

Aging before and after the elongation at break of Change

≤-30%


Acid-alkali Resistance

Min.time of dipping in

168h

Aging before and after the tensile strength of Change

≤-30%

Elongation

≥100

 

Low-temperature bending

Temperature

-40℃

Time

16h

Test result

No crack

 

Ozone resistance

Ozeone concentration %

(200±50)x10-6

Time

72h

Test result

No crack

 

Heat schrinkable jacket test

Test result

≤2%

Flame retardant-Vertical burn


Flxture on the lower edge from the starting point and carbonization

≥50mm

Burning fuel downward from the lower edge of bottom fixture

≤540mm

 

Halogen content of non-metallic materials

Test result


Chlorine and bromine content

HCL≤0.5HBr≤0.5%

Fluoride content

F≤0.1%

 

The inner layer of insulation and sheath of the mechanical properties

Test result


Aging before tensile strength

8.0N/mm²

Aging before elongation

1.25

Aging before and after the tensile strength of change

-30%

Aging before and after the elongation at break of change

-30%

 

Hot extension

Temperature

200℃

Test result-The inner layer of insulation and sheath


Elongation under load

≤100%

Elongation after unloading

≤25%

 


CONTACT INFO

  ZION Industrial Park, Huaqiao Road,
      Jincheng, Lin'an, Zhejiang, China
  +86 15088607575
  info@zion-communication.com
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