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What is Fiber Optic Cable


Fiber optics, or optical fiber, refers to the medium and technology associated with transmitting information as light pulses along a glass, plastic strand, or fiber.
A fiber optic cable can contain a varying number of these glass fibers -- from a few up to a couple hundred. Surrounding the glass fiber core is another glass layer called cladding. 
A layer known as a buffer tube protects the cladding, and a jacket layer acts as the final protective layer for the individual strand.

If you look closely at a single optical fiber, you will see that it has the following parts:
• Core - Thin glass center of the fiber where the light travels.
• Cladding - Outer optical material surrounding the core that reflects the light into the core.
• Buffer coating - Plastic coating protects the fiber from damage and moisture.
Hundreds of thousands of these optical fibers are arranged in bundles in optical cables. The bundles are protected by the cable's outer covering, called a jacket.


Optical fibers come in two types
Single-mode fibers - Used to transmit one signal per fiber (used in telephones and cable TV) 
Multi-mode fibers - Used to transmit many signals per fiber (used in computer networks, local area networks) 
• Single-mode fibers have small cores (about 3.5 x 10-4 inches or 9 microns in diameter) and transmit infrared laser light (wavelength = 1,300 to 1,550 nanometers). • Multi-mode fibers have larger cores (about 2.5 x 10-3 inches or 62.5 microns in diameter) and transmit infrared light (wavelength = 850 to 1,300 nm) from light-emitting diodes (LEDs). Some optical fibers can be made from plastic. These fibers have a large core (0.04 inches or 1 mm diameter) and transmit visible red light (wavelength = 650 nm) from LEDs.
 

Advantages of Fiber Optics
Compared to conventional metal wire (copper wire), optical fibers are:
  • Less expensive - Several miles of optical cable can be made cheaper than equivalent lengths of copper wire. This saves your provider (cable TV, Internet) and your money.
  • Thinner - Optical fibers can be drawn to smaller diameters than copper wire.
  • Higher carrying capacity - Because optical fibers are thinner than copper wires, more fibers can be bundled into a given-diameter cable than copper wires. This allows more phone lines to go over the same cable or more channels to come through the cable into your cable TV box.
  • Less signal degradation - The signal loss in optical fiber is less than in copper wire.
  • Light signals - Unlike electrical signals in copper wires, light signals from one fiber do not interfere with those of other fibers in the same cable. This means more transparent phone conversations or TV reception.
  • Low power - Because signals in optical fibers degrade less, lower-power transmitters can be used instead of the high-voltage electrical transmitters needed for copper wires. Again, this saves your provider and your money.
  • Digital signals - Optical fibers are ideally suited for carrying digital information, which is especially useful in computer networks.
  • Non-flammable - No electricity is passed through optical fibers, so there is no fire hazard.
  • Lightweight - An optical cable weighs less than a copper wire cable. Fiber-optic cables take up less space in the ground.
Because of these advantages, you see fiber optics in many industries, including telecommunications and computer networks.

How fiber optics works
Fiber optics transmit data through light particles -- or photons -- that pulse through a fiber optic cable. The glass fiber core and the cladding each have a different refractive index that bends incoming light at a certain angle. When light signals are sent through the fiber optic cable, they reflect off the core and cladding in a series of zig-zag bounces, adhering to total internal reflection. The light signals do not travel at the speed of light because of the denser glass layers, instead traveling about 30% slower than the speed of light. To renew or boost the signal throughout its journey, fiber optics transmission sometimes requires repeaters at distant intervals to regenerate the optical signal by converting it to an electrical signal, processing that electrical signal, and retransmitting the optical signal.


Types of fiber optic cables 
Multimode fiber and single-mode fiber are the two primary types of fiber optic cable. Single-mode fiber is used for longer distances due to the smaller diameter of the glass fiber core, which lessens the possibility for attenuation -- the reduction in signal strength. The smaller opening isolates the light into a single beam, which offers a more direct route and allows the signal to travel a longer distance. Single-mode fiber also has a considerably higher bandwidth than multimode fiber. The light source used for single-mode fiber is typically a laser. Single-mode fiber is usually more expensive because it requires precise calculations to produce the laser light in a smaller opening.

Multimode fiber is used for shorter distances because the larger core opening allows light signals to bounce and reflect more along the way. The larger diameter permits multiple light pulses to be sent through the cable at one time, which results in more data transmission. This also means that there is more possibility for signal loss, reduction, or interference, however. Multimode fiber optics typically use an LED to create the light pulse.

While copper wire cables were the traditional choice for telecommunication, networking, and cable connections for years, fiber optics has become a common alternative. Most telephone company long-distance lines are now made of fiber optic cables. Optical fiber carries more information than conventional copper wire due to its higher bandwidth and faster speeds. Because glass does not conduct electricity, fiber optics is not subject to electromagnetic interference, and signal losses are minimized.

In addition, fiber optic cables can be submerged in water and are used in more at-risk environments like undersea cables. Fiber optic cables are also stronger, thinner, and lighter than copper wire cables and do not need to be maintained or replaced as frequently. Copper wire is often cheaper than fiber optics, however, and is already installed in many areas where fiber optic cable hasn't been deployed. Glass fiber also requires more protection within an outer cable than copper, and installing new cabling is labor-intensive, as it typically is with any cable installation.


Fiber optics uses
Computer networking is a common fiber optics use case due to optical fiber's ability to transmit data and provide high bandwidth. Similarly, fiber optics is frequently used in broadcasting and electronics to provide better connections and performance.

Military and space industries also make use of optical fiber as means of communication and signal transfer, in addition to its ability to provide temperature sensing. Fiber optic cables can be beneficial due to their lighter weight and smaller size.

Fiber optics is frequently used in a variety of medical instruments to provide precise illumination. It also increasingly enables biomedical sensors that aid in minimally invasive medical procedures. Because optical fiber is not subject to electromagnetic interference, it is ideal for various tests like MRI scans. Other medical applications for fiber optics include X-ray imaging, endoscopy, light therapy, and surgical microscopy.
 

Optical Fiber Cable
The number of fibers in a cable varies from 4 to 96 (more fibers are provided upon request). Optical fiber cables will generally undergo four processes in a production line Coloring Line, Secondary Coating Line, SZ-Stranding Line, and Sheathing Line.
 

Coloring Production Line
The fiber coloring Process is carried out to mark the fiber. For easy identification of individual fiber inside the tubes, they are color-coded. The colors have no influence on the optical properties of the fibers. The fibers are colored using UV curable ink, which is chosen as the industry standard, easily in stripping, jointing, and stability of optical loss under various stress.
 

Secondary Coating Production Line
This process uses Polybutylene Terephthalate (PBTP) as tube material which extremely has good thermal, hydrolysis, and mechanical properties. The tube contains fibers and is filled with a typical special gel. A secondary coating or tubing process is used to protect the optical fibers during the cabling and installation process.


SZ-Stranding Production Line
The stranding process, which is around polyethylene coated central strength member, applies SZ-Stranding Method. The stranding is filled with jelly as a flooding Compound to fill any space that blocks the flow of the water into the cable.


Sheathing Production Line
A sheathing line is a unit whose process protects the optical cable core from mechanical, thermal, and chemical effects associated with storage, installation, and operation. The core covering is covered with the laminated Aluminium Polyethylene (LAP) sheath containing carbon black to provide an electrical ground and moisture barrier. 
The sheathing also uses corrugated steel tape between the inner and outer sheath to provide mechanical protection. The sheath is usually overprinted to identify the type of cable of a particular point.

 
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