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PHOTOVOLTAIC SOLAR PV CABLE MANUFACTURER
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and Good services based on reasonable prices.
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5) 2 weeks before the completion of production, we will notify you to start contacting shipping.
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Your Solar cable manufacturer and partner from China
Zion Communication is one of the top manufacturers and exporters of solar cables from China, and also we are your best choice of partner in this field.

What is solar(pv) cable
Types of solar cable
Mainstream standard
Classified by test standards
Factory production process
Main parameters of solar cable​​​​​​​
 H1Z2Z2-K Single Core Copper Conductor PV Cable
Image Product Name
//iornrwxhrqrp5q.ldycdn.com/cloud/lkBqlKonSRrjilrnpjko/Solar-Cable-H1Z2Z2-1-Single-60-60.jpg 1.5mm²-B (PV1-F / H1Z2Z2-K) Single core Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/lkBqlKonSRrjilrnpjko/Solar-Cable-H1Z2Z2-1-Single-60-60.jpg 2.5mm²-B (PV1-F / H1Z2Z2-K) Single core Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/lkBqlKonSRrjilrnpjko/Solar-Cable-H1Z2Z2-1-Single-60-60.jpg 4.0mm²-Black/Red (H1Z2Z2-K) Solar (PV) Cable (NO.7194002)- IEC62930/EN50618:2014
//iornrwxhrqrp5q.ldycdn.com/cloud/lkBqlKonSRrjilrnpjko/Solar-Cable-H1Z2Z2-1-Single-60-60.jpg 6.0mm²-Black/Red (H1Z2Z2-K) Single core Solar (PV) Cable (NO.7194003)- IEC 62930 / EN 50618:2014
//iornrwxhrqrp5q.ldycdn.com/cloud/lkBqlKonSRrjilrnpjko/Solar-Cable-H1Z2Z2-1-Single-60-60.jpg 10.0mm²-Black/Red (H1Z2Z2-K) Single core Solar (PV) Cable (NO.7194004)- IEC 62930 / EN 50618:2014
//iornrwxhrqrp5q.ldycdn.com/cloud/lkBqlKonSRrjilrnpjko/Solar-Cable-H1Z2Z2-1-Single-60-60.jpg 16mm²-B (PV1-F / H1Z2Z2-K) Single core Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/lkBqlKonSRrjilrnpjko/Solar-Cable-H1Z2Z2-1-Single-60-60.jpg 25mm²-B (PV1-F / H1Z2Z2-K) Single core Solar Cable
 H1Z2Z2-K Twin Core Copper Conductor PV Cable
Image Product Name
//iornrwxhrqrp5q.ldycdn.com/cloud/liBqlKonSRrjilrnnkko/Solar-Cable-H1Z2Z2-1-Twin-60-60.jpg 2×1.5mm² (PV1-F / H1Z2Z2-K) Twin Core Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/liBqlKonSRrjilrnnkko/Solar-Cable-H1Z2Z2-1-Twin-60-60.jpg 2×2.5mm² (PV1-F / H1Z2Z2-K) Twin Core Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/liBqlKonSRrjilrnnkko/Solar-Cable-H1Z2Z2-1-Twin-60-60.jpg 2×4.0mm²-Black/Red (H1Z2Z2-K) Twin Core Solar (PV) Cable (NO.7194103)- IEC62930/EN50618:2014
//iornrwxhrqrp5q.ldycdn.com/cloud/liBqlKonSRrjilrnnkko/Solar-Cable-H1Z2Z2-1-Twin-60-60.jpg 2×6.0mm²-Black/Red (H1Z2Z2-K) Twin Core Solar (PV) Cable (NO.7194104)- IEC 62930 / EN 50618:2014
//iornrwxhrqrp5q.ldycdn.com/cloud/liBqlKonSRrjilrnnkko/Solar-Cable-H1Z2Z2-1-Twin-60-60.jpg 2×10.0mm²-Black/Red (H1Z2Z2-K) Twin Core Solar (PV) Cable (NO.7194105)- IEC 62930 / EN 50618:2014
 UL4703 Single Core Copper Conductor PV Cable
Image Product Name
//iornrwxhrqrp5q.ldycdn.com/cloud/llBqlKonSRrjilrnpkko/UL4703-PV-Cable-60-60.jpg 16AWG (UL4703) Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/llBqlKonSRrjilrnpkko/UL4703-PV-Cable-60-60.jpg 10AWG (UL4703) Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/llBqlKonSRrjilrnpkko/UL4703-PV-Cable-60-60.jpg 12AWG (UL4703) Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/llBqlKonSRrjilrnpkko/UL4703-PV-Cable-60-60.jpg 14AWG (UL4703) Solar Cable
 TUV 2pfG 2642/01.22 AL.Alloy Conductor PV Cable
Image Product Name
//iornrwxhrqrp5q.ldycdn.com/cloud/lrBqlKonSRrkpijjnpkq/Solar-Aluminum-Alloy-Conductor-Cable-60-60.jpg 7194301 Solar Aluminum Alloy Conductor Cable-8.1mm² (TUV standard)
//iornrwxhrqrp5q.ldycdn.com/cloud/lrBqlKonSRrkpijjnpkq/Solar-Aluminum-Alloy-Conductor-Cable-60-60.jpg 7194302 Solar Aluminum Alloy Conductor Cable-10.0mm² (TUV standard)
Specification for 2 PfG 2642/01.22
Requirements for Electric cables with aluminum alloy
conductors for use in photovoltaic -systems
 
 Compound Material for Insulation and Jacket of PV Cable
Image Product Name
//iornrwxhrqrp5q.ldycdn.com/cloud/ljBqlKonSRrjllqoknkq/Solar-Cable-sheath-material-black-60-60.jpg ZC-SC101H XLPO Material for Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/ljBqlKonSRrjllqoknkq/Solar-Cable-sheath-material-black-60-60.jpg ZC-SC125P 125℃ Self-crosslinking LSZH FR Polyolefin Material for Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/ljBqlKonSRrjllqoknkq/Solar-Cable-sheath-material-black-60-60.jpg ZC-SC125PA 125℃ Self-crosslinking LSZH FR Polyolefin Cable Compound Material for Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/ljBqlKonSRrjllqoknkq/Solar-Cable-sheath-material-black-60-60.jpg ZC-SC6125J 125℃ Irradiation Cross-linked LSZH FR Polyolefin Insulation Compound for Photovoltaic Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/ljBqlKonSRrjllqoknkq/Solar-Cable-sheath-material-black-60-60.jpg ZC-SC6125H 125℃ Irradiation Cross-linked LSZH FR Polyolefin Sheath Compound for Photovoltaic Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/ljBqlKonSRrjllqoknkq/Solar-Cable-sheath-material-black-60-60.jpg ZC-SC6125AJ 125℃ Irradiation Cross-linked LSZH FR Polyolefin Insulation Compound for Photovoltaic Solar Cable
//iornrwxhrqrp5q.ldycdn.com/cloud/ljBqlKonSRrjllqoknkq/Solar-Cable-sheath-material-black-60-60.jpg ZC-SC6125AH 125℃ Irradiation Cross-linked LSZH FR Polyolefin Sheath Compound for Photovoltaic Solar Cable

 What is solar cable (photovoltaic cable)?

Solar energy technology has become one of the leading green energy technologies all over the world now. Solar energy or photovoltaic (PV) is widely used worldwide, and the demand for solar cables and components is also increasing.

 Solar cables, also called (photovoltaic) pv cables, are interconnection cables for photovoltaic power generation. Solar cables interconnect solar panels and other electrical components of photovoltaic systems. ZION'S solar cables are designed to be UV and weather-resistant (high-temperature resistance, lowtemperature
resistance). Trusted by customers around the world.
 
 Solar cable is a type of electrical cable that is specifically designed for use in photovoltaic (PV) power systems. These cables are used to connect the various components of a solar power system, such as solar panels, charge controllers, inverters, and batteries.

Solar cables are designed to withstand the harsh outdoor environment in which they are used and must be able to handle high temperatures, UV radiation, and other environmental factors. They must also be able to handle high electrical currents and the varying voltage levels that are generated by solar panels.

Solar cables are made from high-quality, flame-retardant materials, and must meet strict electrical and safety standards to ensure reliable and safe operation of photovoltaic power systems. The size and specifications of the cable used in a solar power system will depend on the specific requirements of the system, including the number of solar panels, the voltage and current levels, and the length of the cable runs.

 The global mainstream standard for photovoltaic cables/solar cables

EU EN standards

One is 2 PFG 1169 / 08.2007. The specifications and models of photovoltaic cables produced by this standard are:
PV1-F (1.5/2.5/4.0/6.0/10/16/25mm2, etc.) The most widely used, the price is affordable ;

The second is EN50618:2014; the specifications and models of photovoltaic cables produced by this standard are:
H1Z2Z2-K (1.5/2.5/4.0/6.0/10/16/25mm2, etc.), the central area of use is Europe. This standard has higher environmental protection requirements,
and the price is also higher.

 

UL USA standards

UL 4703 products are photovoltaic wires used as wiring for solar panels as the interconnection wiring of grounded and ungrounded photovoltaic power systems. This type of building wire is rated for 90C, 105C, 125C, and 150C dry or 90C wet, 600V, 1000V, or 2000V.

 

Cable Structure

Conductor: Annealed Electro-Tinned fine copper strands (bunched to meet class 5 flexibility as per IEC 60228/VDE 0295)

Insulation: XLPO

Jacket: UV resistant, cross linkable, halogen free, flame retardant compound

 

The most used model

4.0mm2

6.0mm2

10.0mm2

 

ZION'S Packing for customers

Your Solar cable manufacturer and partner from China

Zion Communication is one of the top manufacturers and exporters of solar cables from China, and also we are your best choice of partner in this field.

 

Why choose us as your solar pv cable supplier?

Extensive experience in manufacturing for export and problem-solving of solar cable
Zion Communication focuses on customer needs: provide competitive solar cables and services, and continue to create maximum value for customers!
Zion Communication has advanced production equipment and excellent engineers and skilled workers to guarantee the top quality of solar cables for customers all over the world!
Zion communicationʼs management and international sales teams are committed to our customers' utmost satisfaction.

 

 Solar PV Cable factory production process

 

 

Contact us for the price, producing time, sample for solar cables now!

 Mobile/wechat/whatsapp: +86 15088607575
 Email: info@zion-communication.com

 

 Types of solar cable and photovoltaic cable

 

Solar cable and photovoltaic cable are classified into various types according to different requirements.

 

 

Classified by conductor size

 

 Mainly types:
1,5mm2 / 2,5mm2 / 4,0mm2 / 6,0mm2 / 10,0mm2 / 16,0mm2 / 25,0mm2 / 35,0mm2......

 

Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Conductor
resistance

Current
 Carring
Capacity

(mm2)

n×mm

mm

mm

mm

Ω/km

A

7194000

1.5

30×0.25

0.75

0.90

4.9±0.2

13.7

30

7194001

2.5

50×0.25

0.75

1.00

5.5±0.2

8.21

41

7194002

4.0

56×0.30

0.75

1.05

6.20±0.2

5.09

55

7194003

6.0

84×0.30

0.75

1.05

7.0±0.2

3.39

70

7194004

10.0

80×0.40

0.90

1.20

8.30±0.3

1.95

98

7194005

16.0

128×0.40

0.90

1.20

9.45±0.2

1.24

132

7194006

25.0

200×0.40

0.90

1.20

10.75±0.2

0.795

250

   Cable diameters are subject to ±5% manufacturing tolerance

 

Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Conductor
resistance

Current
 Carring
Capacity

(mm2)

n×mm

mm

mm

mm

Ω/km

A

7194101

2×1.5

30×0.25

0.75

0.90

4.9×9.9

13.7

30

7194102

2×2.5

50×0.25

0.75

1.00

5.5×11

8.21

41

7194103

2×4.0

56×0.30

0.75

1.05

6.20×12.3

5.09

55

7194104

2×6.0

84×0.30

0.75

1.05

7.0×14.5

3.39

70

7194105

2×10.0

80×0.40

0.90

1.20

8.30×17.8

1.95

98

   Cable diameters are subject to ±5% manufacturing tolerance

 Mainly types:

18AWG / 16 AWG / 14AWG / 12AWG / 10AWG / 8AWG......

 

Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Current
 Carring
Capacity

Service
Life

AWG

n×AWG

Inch

Inch

Inch

A

Year

7194201

10

65×28

0.047

0.031

0.276

55

25

7194202

12

65×30

0.047

0.031

0.251

40

25

7194203

14

41×30

0.047

0.031

0.231

35

25

7194204

16

26×30

0.047

0.031

0.216

24

25

   Cable diameters are subject to ±5% manufacturing tolerance

 


Part No.

Size

Conductor

Insulation
Thickness

Jacket
Thickness

OD of
Jacket

Current
 Carring
Capacity

Service
Life

AWG

n×mm

mm

mm

mm

A

Year

7194201

10

65×0.32

1.23

0.80

7.03±0.2

55

25

7194202

12

65×0.25

1.23

0.80

6.40±0.2

40

25

7194203

14

41×0.25

1.23

0.80

5.89±0.2

35

25

7194204

16

26×0.25

1.23

0.80

5.49±0.2

24

25

   Cable diameters are subject to ±5% manufacturing tolerance

 


 

 Classified by shape:

Single Solar cable / Twin Solar Cable

 Classified by test starndard (Organization)

 

H1Z2Z2-K (PV1-F): TUV

Electrical properties

Nominal Voltage:

PV1-F:       DC 1.0KV   AC 0.6/1.0KV
H1Z2Z2-K:   DC 1.5KV   AC 1.0/1.0KV

Ambient Temperature:

-40℃~+90℃

Max.Temperature at conductor:

+120℃

Service life:

＞25 years ( -40℃~+90℃)

Insulation resistance (70℃)(MΩ-km):

≥1000

Withstand voltage(V/5min)

AC6500

Speak voltage(V/5min)

AC6500

Min bending radius(mm)

5*D

 

 

UL4703: UL

Electrical properties

Ambient Temperature:

-40℃~+90℃

Max.Temperature at conductor:

+120℃

Service life:

＞25 years ( -40℃~+90℃)

Insulation resistance (90℃)

≥1011

Withstand voltage(V/5min)

AC6500

Speak voltage(V/5min)

AC6500

Min bending radius(mm)

5*D

 The main parameters of solar cable and photovoltaic cable

 

Main performance parameter of finished cable

Voltage test of finished cable

Min.time of dipping in water

≥1(h)

Testing voltage (AC)

6500(V)

Min.voltage applying time at one time

5(min)

Test result

no breakdown

 

Sheated surface resistance

Length of specimen:

250mm

Test result

≥109Ω

 

Penetrate the insulation resistance

Temperature

20℃

Test result

≥1014Ω

 

High temperature stress

Temperature

140℃

A: with 1.2 Voltage test

A: No breakdown

B: deep pressure

B: Wall thickness 50%

 

Damp-heat test

Temperature

90℃

Humidity

0.85

Aging before and after the tenslle strength of Change

≤30%

Aging before and after the elongation at break of Change

≤-30%

 

Acid-alkali Resistance

Min.time of dipping in

168h

Aging before and after the tensile strength of Change

≤-30%

Elongation

≥100

 

Low-temperature bending

Temperature

-40℃

Time

16h

Test result

No crack

 

Ozone resistance

Ozeone concentration %

（200±50）x10-6

Time

72h

Test result

No crack

 

Heat schrinkable jacket test

Test result

≤2%

Flame retardant-Vertical burn

 

Flxture on the lower edge from the starting point and carbonization

≥50mm

Burning fuel downward from the lower edge of bottom fixture

≤540mm

 

Halogen content of non-metallic materials

Test result

 

Chlorine and bromine content

HCL≤0.5HBr≤0.5%

Fluoride content

F≤0.1%

 

The inner layer of insulation and sheath of the mechanical properties

Test result

 

Aging before tensile strength

8.0N/mm²

Aging before elongation

1.25

Aging before and after the tensile strength of change

-30%

Aging before and after the elongation at break of change

-30%

 

Hot extension

Temperature

200℃

Test result-The inner layer of insulation and sheath

 

Elongation under load

≤100%

Elongation after unloading

≤25%
 

 

CONTACT INFO

  ZION Industrial Park, Huaqiao Road,
      Jincheng, Lin'an, Zhejiang, China
  +86 15088607575
  info@zion-communication.com

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