Cable & Wire | High quality and excellent service at reasonable prices.
info@zion-communication.com
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OPGW
OEM
Optical Fiber Cable
ISO9001
3km/spool
Wooden Spool ，Φ1100*750mm
100km
5-25 Days
NINGBO CHINA
30%TT as deposit,70%Balance before shipping.
OPGW, or Optical Ground Wire, is a self-supporting cable used for the installation of optical fibers on overhead power transmission lines. It consists of lightning protection and high-speed optical communication capabilities within a single unit. The configuration of 48 fibers OPGW allows for enhanced communication capacity dedicated to smart grid solutions and long-distance data transfer.
OPGW, or Optical Ground Wire, is a particular kind of fiber optic cable placed at the top of the towers of high-voltage lines. It provides the dual function of lightning grounding and fiber-optic communication. The OPGW 48-core is almost always the fiber cable of choice for major undertaking ventures where systems protection and communication capacity are required. They are several types of construction that can perfectly fit different terrains, mechanical requirements, and environmental considerations.
Type | Structure | Fiber Count | Tube Material | Armor Type | UTS (daN) | Weight (kg/km) | Outer Diameter (mm) | Application |
OPGW-48 ACS | Central loose tube | 48 G.652D | Dry aluminum tube | ACS wires | 11000 | ~690 | ~15.0 | Standard spans, general power lines |
OPGW-48 SS | Multiple SS tubes | 48 G.652D/G.655 | Stainless steel | Steel wire armor | 12300 | ~723 | 15.2 | High corrosion zones, coastal areas |
OPGW-48 Hybrid | Central aluminum + fillers | 48 G.652D | Dry aluminum | ACS + steel | 11600 | ~715 | 15.2 ± 0.5 | Mixed terrain, moderate tension |
OPGW-48 Dry | Central dry tube | 48 G.652D | Aluminum, gel-free | ACS wires | 11200 | ~700 | ~14.8 | Hot or dry climate, easy splicing |
OPGW-48 High Tension | Reinforced core | 48 G.652D/G.655 | SS tube or aluminum | High-strength steel | 13,000+ | ~750 | ~15.5 | Long spans, mountain/river crossings |
✅ Notes:
All types are customizable in terms of fiber mix (e.g., G.652D + G.655), outer sheath, armor layer, and accessories
Fiber count can be adapted (e.g., 24, 36, 72 fibers) upon request
Each design meets international standards (IEC 60794, IEEE 1138)
Aluminum-Clad Steel Type Structure:
A central loose tube - surrounded or wrapped with numerous aluminum-clad steel (ACS) wires.
Strength: A good strength-to-weight ratio with moderate tensile strength per unit area of weight.
Weight: Lightweight, allowing for fast mounting.
Application: Found on standard transmission lines functioning in normal but not extreme environments.
Advantage: Cost-friendly and exhibit comparable mechanical and electrical capacity.
Stainless Steel Tube Design Structure:
Stainless steel tube (SS tube) containing the optical fibers, with steel wires as an armor.
Strength: Excellent tensile power and anti-corrosion characteristics.
Environmental Resistance: Built for use in severely contaminated or coastal areas and industrial zones.
Application: Extreme conditions and long-distance routes with increased mechanical strains.
Advantage: Providing fiber core a 100 percent shield for reliable operation.
ACS + SACS Hybrid Structure:
Aluminum core tube reinforced with a hybrid form of ACS and stranded alloy-clad steel wires (SACS).
Flexibility: Allows elastic view and ability to adapt to undulated terrain.
Application: Areas with tough mountain conditions or urban unless mixed with soil.
Advantage: Uniform performance meeting a diversity of standard.
Dry Aluminum Tube Type
Clean & Lightweight Structure:
Central aluminum tube packed with dry thixotropic compound, so there is no gel.
Benefit: Allow simple splicing and quick tune-up rates, no cleaning and hassle when installation.
Weight: With a lesser weight than gel-filled cables.
Application: Areas with dryness, quick growth might be installed in such places.
Advantage: Greenish in the environment, plus it is less time-consuming.
Longer Span Configuration Structure:
A reinforced core central, possibly an ACS as well as SACS combination of the wires.
Strength: For extreme spans, the UTS (Ultimate Tensile Strength) is boosted highly.
Application: Projects involving petite towers spacing or exceptional mechanical tension.
Advantage: Designed for heavy-duty needs which comes with responsibilities.
G.652D: Standard single-mode fiber with low attenuation; works perfectly for long-distance transmission.
G.655: The fiber was designed as a non-zero dispersion shifted fiber with minimization of the nonlinearities in DWDM systems.
Mixed (G.652D + G.655): It resolves both long distance and high capacity needs.
SS Tube (Stainless Steel Tube): Optical fibers mounted in a stainless steel tube offering the highest mechanical protection.
Dry Aluminum Tube: An aluminum tube filled with dry thixotropic compound but with no gel – light in weight, easy to do installation.
Gel-Filled Loose Tube: Tubes in which the loose fibers are surrounded with gel for top moisture protection, but also tends to be heavy.
ACS (Aluminum Cladded Steel): The material with high electricity transfer and supplemental for lines above the ground.
SACS (Steel-Aluminum Clad Steel): OBS with a huge strength and exceptionally ice and wind proof.
Hybrid Armor: The alloy chain armor which is flexible and can be utilized depending on the project.
For reference only, please contact us for OPGW 48 Fiber specific models
Parameter | ACS Structure | SS Tube Type | Mixed Armor Type | Dry Aluminum Tube | High Tensile Strength |
Fiber Count | 48 G.652D | 48 G.652D / G.655 | 48 G.652D | 48 G.652D | 48 G.652D / G.655 |
Structure | Central loose tube | Multiple SS tubes | Central tube + fillers | Dry aluminum loose tube | Reinforced core / extra steel |
Tube Material | Aluminum extruded tube | Stainless steel tube | Aluminum tube | Aluminum (gel-free) | Aluminum / SS combination |
Armor Type | ACS wires (20–24 wires) | Stainless steel + armor wire | ACS + SACS (dual layer) | ACS wires | ACS / SACS high-strength |
Outer Diameter | 14.5 – 15.5 mm | 14.0 – 15.0 mm | 14.8 – 15.5 mm | 13.5 – 15.0 mm | 15.0 – 16.5 mm |
Weight (kg/km) | 660 – 720 | 700 – 740 | 690 – 730 | 640 – 700 | 730 – 780 |
UTS (daN) | 10,500 – 11,500 | 11,800 – 12,500 | 11,000 – 12,000 | 10,800 – 11,300 | 12,500 – 13,800 |
Max. Short Circuit | 16 – 17 | 16 – 17 | 16 – 18 | 15 – 16 | 17 – 19 |
Electrical Resistance (Ω/km) | ≤ 0.39 @ 20°C | ≤ 0.38 @ 20°C | ≤ 0.39 @ 20°C | ≤ 0.40 @ 20°C | ≤ 0.38 @ 20°C |
Thermal Expansion (x10⁻⁶/°C) | 13.0 – 14.0 | 11.5 – 12.5 | 12.5 – 13.5 | 13.0 – 14.0 | 12.0 – 13.0 |
Elastic Modulus (MPa) | 110,000 – 120,000 | 125,000 – 130,000 | 115,000 – 125,000 | 110,000 – 115,000 | 130,000 – 140,000 |
Water Blocking | Thixotropic gel or dry yarn | SS sealing + dry yarn | Gel + water-swellable yarn | Fully dry, thixotropic | Gel/dry combo |
Applications | Standard transmission lines | Coastal, industrial, | Mountainous, | Easy installation, | Long spans, |
OPGW (Optical Ground Wire) is a dual-purpose cable intended to be mounted on high-voltage overhead power lines. Its roles can be divided into two:
Grounding: Defends power lines against lightning and offers an accessible way for fault currents to reach the ground.
Telecommunications: Houses optical fibers for rapid data transfer.
Ultimately, this combination of features contributes to power grid efficiency and safety, as well as communications capacity, thereby making OPGW an integral element of updated power infrastructures.
HANGZHOU ZION COMMUNICATION CO., LTD is a renowned provider of high-performance OPGW cables and related components. Our clients, including utilities, ISPs, and system integrators, rely on our products for time-critical power and communication infrastructure in more than 80 countries.
Zion Communication's Fiber Optic Expertise Covers:
➡ OPGW
➡ Distribution Boxes and Closures
Our company is dedicated to "Top Quality and Outstanding Service at Reasonable Rates," driven by skills in R&D, flexible customization, and 24/7 global technical support.
Usually put at the top of transmission towers, OPGW serves as a shield wire:
Lightning strikes encounter first wire and get transferred there.
Provides a low-resistance grounding path for fault current dissipation.
Increase system reliability as well as operator safety because of reduced outages and electrical hazards.
While in-line with single-mode fibers, OPGW permits:
Transmission of any data in real-time along a great distance with close to zero distortion.
Support for SCADA systems, teleprotection, and remote grid monitoring.
Communication in a secured manner which is shielded against electromagnetic interference or extreme weather.
Dual Functionality
Integrates grounding and fibre optic communication into the more cost-effective and space-efficient cable.
Installation Efficiency
Fits directly onto existing towers with minimal structural changes. Live-line installation may also be done.
Highly durable and safe
Untroubled with electric, lightning-insertion, and exterior physical destruction.
The temperature stability range is from -40C to 85C, compatible with extreme environment.
Smart Grid Ready
Enables the transport of data and information in advanced grids, including smart systems.
Revenue generating prospects
Allowing dark fibers space gives utility owners incentives for making additional sum of money.
SCADA Systems: Manages all operation in substations via change and auto commands.
Grid Monitoring: Ensures temperature sensing and detecting faults along transmission lines.
Utility Communication Networks: Creates the path of voice, video data transfer in and between utility facilities.
Telecom Backbone: Leased fibers can act as area or intercity fiber backbones.
OPGW installation is usually done for the new line construction, and for retrofitting OPGW onto live wires, live-line methods are used. Cable lengths must correlate with the spans of the towers, as junctions mid-span are not practical.
Fiber jointing and transitioning to current fiber cables are performed at the towers using splice boxes.
Your Honest Supplier & Long-term Partner
The company operates as R&D and testing facilities all in-house.
Sophisticated manufacturing facilities with checks on ISO-compliant QC.
Provision of expert help for one-of-a-kind OPGW designs and necessary accessories.
A timely world-class delivery service with complete documentation.
Telecom and utility compliance brought about by multiple certificates.
Just reach out to us to get the prices, data sheets, and technical consultations at info@zion-communication.com
Our Mission & Vision
Mission: Provide cost and performance competitive low-voltage and signal transmission solutions, targeted at customers’ satisfaction.
Vision: To become a pioneer in cables, wires, fiber, and copper system providing through innovation, quality, and service.
In the smart grids and data-oriented energy systems era, OPGW is much more than just optional; it's a must. It comprises:
✔ Protection against lightning
✔ Communication safety
✔ Efficiency in operations
✔ Cost-savings on the long run
ZION COMMUNICATION as your OPGW partner could just be what you need to invest in because you are putting money on reliability, scalability, and global presence.
OPGW, or Optical Ground Wire, is a self-supporting cable used for the installation of optical fibers on overhead power transmission lines. It consists of lightning protection and high-speed optical communication capabilities within a single unit. The configuration of 48 fibers OPGW allows for enhanced communication capacity dedicated to smart grid solutions and long-distance data transfer.
OPGW, or Optical Ground Wire, is a particular kind of fiber optic cable placed at the top of the towers of high-voltage lines. It provides the dual function of lightning grounding and fiber-optic communication. The OPGW 48-core is almost always the fiber cable of choice for major undertaking ventures where systems protection and communication capacity are required. They are several types of construction that can perfectly fit different terrains, mechanical requirements, and environmental considerations.
Type | Structure | Fiber Count | Tube Material | Armor Type | UTS (daN) | Weight (kg/km) | Outer Diameter (mm) | Application |
OPGW-48 ACS | Central loose tube | 48 G.652D | Dry aluminum tube | ACS wires | 11000 | ~690 | ~15.0 | Standard spans, general power lines |
OPGW-48 SS | Multiple SS tubes | 48 G.652D/G.655 | Stainless steel | Steel wire armor | 12300 | ~723 | 15.2 | High corrosion zones, coastal areas |
OPGW-48 Hybrid | Central aluminum + fillers | 48 G.652D | Dry aluminum | ACS + steel | 11600 | ~715 | 15.2 ± 0.5 | Mixed terrain, moderate tension |
OPGW-48 Dry | Central dry tube | 48 G.652D | Aluminum, gel-free | ACS wires | 11200 | ~700 | ~14.8 | Hot or dry climate, easy splicing |
OPGW-48 High Tension | Reinforced core | 48 G.652D/G.655 | SS tube or aluminum | High-strength steel | 13,000+ | ~750 | ~15.5 | Long spans, mountain/river crossings |
✅ Notes:
All types are customizable in terms of fiber mix (e.g., G.652D + G.655), outer sheath, armor layer, and accessories
Fiber count can be adapted (e.g., 24, 36, 72 fibers) upon request
Each design meets international standards (IEC 60794, IEEE 1138)
Aluminum-Clad Steel Type Structure:
A central loose tube - surrounded or wrapped with numerous aluminum-clad steel (ACS) wires.
Strength: A good strength-to-weight ratio with moderate tensile strength per unit area of weight.
Weight: Lightweight, allowing for fast mounting.
Application: Found on standard transmission lines functioning in normal but not extreme environments.
Advantage: Cost-friendly and exhibit comparable mechanical and electrical capacity.
Stainless Steel Tube Design Structure:
Stainless steel tube (SS tube) containing the optical fibers, with steel wires as an armor.
Strength: Excellent tensile power and anti-corrosion characteristics.
Environmental Resistance: Built for use in severely contaminated or coastal areas and industrial zones.
Application: Extreme conditions and long-distance routes with increased mechanical strains.
Advantage: Providing fiber core a 100 percent shield for reliable operation.
ACS + SACS Hybrid Structure:
Aluminum core tube reinforced with a hybrid form of ACS and stranded alloy-clad steel wires (SACS).
Flexibility: Allows elastic view and ability to adapt to undulated terrain.
Application: Areas with tough mountain conditions or urban unless mixed with soil.
Advantage: Uniform performance meeting a diversity of standard.
Dry Aluminum Tube Type
Clean & Lightweight Structure:
Central aluminum tube packed with dry thixotropic compound, so there is no gel.
Benefit: Allow simple splicing and quick tune-up rates, no cleaning and hassle when installation.
Weight: With a lesser weight than gel-filled cables.
Application: Areas with dryness, quick growth might be installed in such places.
Advantage: Greenish in the environment, plus it is less time-consuming.
Longer Span Configuration Structure:
A reinforced core central, possibly an ACS as well as SACS combination of the wires.
Strength: For extreme spans, the UTS (Ultimate Tensile Strength) is boosted highly.
Application: Projects involving petite towers spacing or exceptional mechanical tension.
Advantage: Designed for heavy-duty needs which comes with responsibilities.
G.652D: Standard single-mode fiber with low attenuation; works perfectly for long-distance transmission.
G.655: The fiber was designed as a non-zero dispersion shifted fiber with minimization of the nonlinearities in DWDM systems.
Mixed (G.652D + G.655): It resolves both long distance and high capacity needs.
SS Tube (Stainless Steel Tube): Optical fibers mounted in a stainless steel tube offering the highest mechanical protection.
Dry Aluminum Tube: An aluminum tube filled with dry thixotropic compound but with no gel – light in weight, easy to do installation.
Gel-Filled Loose Tube: Tubes in which the loose fibers are surrounded with gel for top moisture protection, but also tends to be heavy.
ACS (Aluminum Cladded Steel): The material with high electricity transfer and supplemental for lines above the ground.
SACS (Steel-Aluminum Clad Steel): OBS with a huge strength and exceptionally ice and wind proof.
Hybrid Armor: The alloy chain armor which is flexible and can be utilized depending on the project.
For reference only, please contact us for OPGW 48 Fiber specific models
Parameter | ACS Structure | SS Tube Type | Mixed Armor Type | Dry Aluminum Tube | High Tensile Strength |
Fiber Count | 48 G.652D | 48 G.652D / G.655 | 48 G.652D | 48 G.652D | 48 G.652D / G.655 |
Structure | Central loose tube | Multiple SS tubes | Central tube + fillers | Dry aluminum loose tube | Reinforced core / extra steel |
Tube Material | Aluminum extruded tube | Stainless steel tube | Aluminum tube | Aluminum (gel-free) | Aluminum / SS combination |
Armor Type | ACS wires (20–24 wires) | Stainless steel + armor wire | ACS + SACS (dual layer) | ACS wires | ACS / SACS high-strength |
Outer Diameter | 14.5 – 15.5 mm | 14.0 – 15.0 mm | 14.8 – 15.5 mm | 13.5 – 15.0 mm | 15.0 – 16.5 mm |
Weight (kg/km) | 660 – 720 | 700 – 740 | 690 – 730 | 640 – 700 | 730 – 780 |
UTS (daN) | 10,500 – 11,500 | 11,800 – 12,500 | 11,000 – 12,000 | 10,800 – 11,300 | 12,500 – 13,800 |
Max. Short Circuit | 16 – 17 | 16 – 17 | 16 – 18 | 15 – 16 | 17 – 19 |
Electrical Resistance (Ω/km) | ≤ 0.39 @ 20°C | ≤ 0.38 @ 20°C | ≤ 0.39 @ 20°C | ≤ 0.40 @ 20°C | ≤ 0.38 @ 20°C |
Thermal Expansion (x10⁻⁶/°C) | 13.0 – 14.0 | 11.5 – 12.5 | 12.5 – 13.5 | 13.0 – 14.0 | 12.0 – 13.0 |
Elastic Modulus (MPa) | 110,000 – 120,000 | 125,000 – 130,000 | 115,000 – 125,000 | 110,000 – 115,000 | 130,000 – 140,000 |
Water Blocking | Thixotropic gel or dry yarn | SS sealing + dry yarn | Gel + water-swellable yarn | Fully dry, thixotropic | Gel/dry combo |
Applications | Standard transmission lines | Coastal, industrial, | Mountainous, | Easy installation, | Long spans, |
OPGW (Optical Ground Wire) is a dual-purpose cable intended to be mounted on high-voltage overhead power lines. Its roles can be divided into two:
Grounding: Defends power lines against lightning and offers an accessible way for fault currents to reach the ground.
Telecommunications: Houses optical fibers for rapid data transfer.
Ultimately, this combination of features contributes to power grid efficiency and safety, as well as communications capacity, thereby making OPGW an integral element of updated power infrastructures.
HANGZHOU ZION COMMUNICATION CO., LTD is a renowned provider of high-performance OPGW cables and related components. Our clients, including utilities, ISPs, and system integrators, rely on our products for time-critical power and communication infrastructure in more than 80 countries.
Zion Communication's Fiber Optic Expertise Covers:
➡ OPGW
➡ Distribution Boxes and Closures
Our company is dedicated to "Top Quality and Outstanding Service at Reasonable Rates," driven by skills in R&D, flexible customization, and 24/7 global technical support.
Usually put at the top of transmission towers, OPGW serves as a shield wire:
Lightning strikes encounter first wire and get transferred there.
Provides a low-resistance grounding path for fault current dissipation.
Increase system reliability as well as operator safety because of reduced outages and electrical hazards.
While in-line with single-mode fibers, OPGW permits:
Transmission of any data in real-time along a great distance with close to zero distortion.
Support for SCADA systems, teleprotection, and remote grid monitoring.
Communication in a secured manner which is shielded against electromagnetic interference or extreme weather.
Dual Functionality
Integrates grounding and fibre optic communication into the more cost-effective and space-efficient cable.
Installation Efficiency
Fits directly onto existing towers with minimal structural changes. Live-line installation may also be done.
Highly durable and safe
Untroubled with electric, lightning-insertion, and exterior physical destruction.
The temperature stability range is from -40C to 85C, compatible with extreme environment.
Smart Grid Ready
Enables the transport of data and information in advanced grids, including smart systems.
Revenue generating prospects
Allowing dark fibers space gives utility owners incentives for making additional sum of money.
SCADA Systems: Manages all operation in substations via change and auto commands.
Grid Monitoring: Ensures temperature sensing and detecting faults along transmission lines.
Utility Communication Networks: Creates the path of voice, video data transfer in and between utility facilities.
Telecom Backbone: Leased fibers can act as area or intercity fiber backbones.
OPGW installation is usually done for the new line construction, and for retrofitting OPGW onto live wires, live-line methods are used. Cable lengths must correlate with the spans of the towers, as junctions mid-span are not practical.
Fiber jointing and transitioning to current fiber cables are performed at the towers using splice boxes.
Your Honest Supplier & Long-term Partner
The company operates as R&D and testing facilities all in-house.
Sophisticated manufacturing facilities with checks on ISO-compliant QC.
Provision of expert help for one-of-a-kind OPGW designs and necessary accessories.
A timely world-class delivery service with complete documentation.
Telecom and utility compliance brought about by multiple certificates.
Just reach out to us to get the prices, data sheets, and technical consultations at info@zion-communication.com
Our Mission & Vision
Mission: Provide cost and performance competitive low-voltage and signal transmission solutions, targeted at customers’ satisfaction.
Vision: To become a pioneer in cables, wires, fiber, and copper system providing through innovation, quality, and service.
In the smart grids and data-oriented energy systems era, OPGW is much more than just optional; it's a must. It comprises:
✔ Protection against lightning
✔ Communication safety
✔ Efficiency in operations
✔ Cost-savings on the long run
ZION COMMUNICATION as your OPGW partner could just be what you need to invest in because you are putting money on reliability, scalability, and global presence.
