OPGW
OEM
Optical Fiber Cable
ISO9001
3km/spool
Wooden Spool ,Φ1100*750mm
100km
5-25 Days
NINGBO CHINA
30%TT as deposit,70%Balance before shipping.
Availability: | |
---|---|
OPGW (Optical Ground Wire) guard cable is used in power transmission lines for lightning protection and data transmission, meeting the demand for high capacity communication.
[1] Optical core 24 fibers.
[2] PBT tube
[3] Glass fiber and aramid cover
[4] Aluminum tube sheath
[5] Aluminum-coated steel wire
This cable has been designed to suit the customer's electrical, mechanical, quality and cost requirements by optimizing diameter, weight, breakage and short-circuit capability.
The OPGW cable has an optical core consisting of 24 optical fibers.
The OPGW cable is covered by a PBT tube that protects the fibers against high temperatures while leaving the fibers free to elongate even at the maximum specified tensile strength, the PBT(polybutylene terephthalate) tube also contains hydrogen absorbing gel, to protect the optical fibers from optical degradation caused by hydrogen.
The OPGW cable is composed of a glass and aramid (kevlar) fiber fabric, as protection and traction element, also preventing core displacement in the aluminum tube.
The appropriate level of short-circuit protection.
The best solution to avoid corrosion.
A perfect sealing of the core.
High resistance to crushing.
The required load.
The best solution to avoid corrosion of the wire rope.
The required short-circuit current.
The OPGW cable shall have 24 Fibers 24.
The 24-strand single-mode fiber cable shall comply with ITU-T G.652.
The fiber cable shall comply with 1310nm/1550nm, with a typical loss of 0.35 /0.25 dB/Km.
The aluminum tube shall have a minimum Ø of 7.4mm.
The 1st crown reinforcement should be 10 ACS 27% IACS Ø 3.17 mm.
The direction of the 1st crown should be to the S (left).
Wire rope diameter should be 13.7mm minimum and 15mm maximum.
The rope weight shall be 563 kg/km maximum.
The breaking load (RTS) shall be 70 kN.
The maximum recommended tensile strength should be 24.4 kN.
The modulus of elasticity2 should be 150.1 kN/mm².
The cross-section2 should be 78.9 mm².
The coefficient of expansion should be 14.6 1E-6/°C.
Main Technical Parameters | |||||||||||||||||||||||||
|
On sheaves during installation (3), 400 mm.
On sheaves during installation (other cases), 300 mm.
On the downstream sheaves after installation, 300 mm.
At the braking device, 550 mm.
First and last of each coil, spans ≥ 600 m and angles > 15°.
On installation, (-10 ≥ +50.) °C.
In transport & storage, (-20 ≥ +60) °C.
In operation, (-20 ≥ +75) °C.
OPGW cable shall have an electrical resistance (20 ºC) of 0.49 Ω/km.
The OPGW cable shall have an initial short circuit temperature of 35 ºC.
The OPGW cable shall have a useful life of 20 years.
The OPGW cable shall have a Short Circuit rating of 87.0 kA2 s.
OPGW cable in Short Circuit in 0.3s shall have 17.0 kA.
Atmospheric discharge is Class 1.
The Offeror shall submit with the bid a laboratory test report of the optical fiber used by the manufacturer in the manufacture of the cables being quoted; in order to corroborate the compliance of the optical fiber with respect to the OPGW cable.
The report must be in English or Spanish language.
The report shall contain the tests of the parameters specified in the standards that the OPGW cable must comply with, with the result of the measurements and tests established therein, in accordance with the standardized test procedures.
The test result, the ITU reference of the test procedure used and the instruments or test equipment used shall be indicated in the report, which shall demonstrate their metrological traceability to the International Bureau of Weights and Measures (BIPM).
The CUSTOMER shall use the aforementioned report to verify compliance with the parameters to be met by this fiber optic cable.
The values obtained from the report shall be used to determine, based on the parameters presented, the quality of the fiber optic cable that the CUSTOMER intends to acquire with this bid.
Optical Ground Wire (OPGW) is a kind of electric wire used in aerial power lines. In fact, it has an electrical power system that serves two purposes: a protective mechanism against lightning strikes and other electrical faults, resulting in ground conductivity for interacting with the other conductors.
OPGW acts as the second line of defense in power lines since its function is to act as the grounding line in cases of lightning strikes and major fault currents. Also, it provides the path to ground, which is the last defense for the electric potion of the power lines.
This cable has optical fibers that are data-transport fibers with a high-speed rate and they are used to support data communication between these power companies. This yields a double use of the infrastructure: for the power transmission and for the communication purposes.
Generally, OPGW cables consist of a combination of aluminum and steel layers, which can provide them with the necessary mechanical strength and conductivity. In a protective structure in the middle of the cable are housed optical fibers. The building can be different according to the particulars of the wiring installation.
Similar to ordinary transmission lines, OPGW is placed on top of the towers. The process could be maintained and include the line maintenance or upgrading, scheduled outside normal working hours.
Applications of OPGW:
Transmit lines of electrical power among the iron-mental grid, which enables quick communication caused by the integration of communication networks in many places. Additionally, this is essential for monitoring, controlling, and managing power distribution systems in power companies.
Some of the key functions where OPGW is widely utilized include the commuter communication infrastructure in remote locations where the underground cabling might be more difficult to be laid. The fiber optic content in the OPGW allows the fast data transfer that mandates the associated telecommunication service infrastructure.
Functioning as an important part in any smart grid is OPGW in the area of real-time data exchange, which is in turn necessary for automation, monitoring, and efficient control of the grid.
OPGW networks supply the backup communication path where some downed communication facilities might occur. This redundancy ensures there is a power backup in cases where the communication facilities fail.
Single-Layer Design:
It has either one layer of steel-aluminum clad or alloy wires that contain the optic fibers. The single-layer design is employed in areas where mechanical robustness is not mandatory.
The double-layer configuration is more robust compared to the single-layer configuration. In short, this allows for more protection to the optical fiber. This is more so applicable in stretching lines from tower to tower. This has hence been used in very harsh environmental conditions and in lines with very long spans.
Aluminum Tube OPGW:
In this type of OPGW, optical fibers are encased in an aluminum tube that is covered with layers of steel or aluminum wires. This category of OPGW delivers high power and shields the fibers, rendering it as the most ideal choice for high tension.
Stainless Steel Tube OPGW:
It features stainless steel wrapped with layers of aluminum or steel and inside of which comprises optical fibers. This kind of design withstands extreme conditions and is used in situations where chemical resistance is a must.
Several costs are comprised in making ground wiring and communication installations different. OPGW stands for Optical Ground Wire, which combines these two purposes; so, the combined installation cost is cheaper, as it handles both applications.
High Capacity:
From near zero borrowing of the traditional copper wire to leveraging its own fiber optics of the OPGW to deliver huge amounts of data over long distances goes to show the OPGW's high capacity. The optical fibers house the part of the OPGW cable that is responsible for data transmission; this property therefore comes with it.
Durability and Reliability:
OPGW bring forth the real-time data communication and across-the-board swapping back and forth of the power grid solution thus enhancing the level in which the monitoring and management of the grid are done which is the key to the stable and the efficiency of the system.
Planning and Preparation:
Site Survey:
Prior to OPGW placement, an extent site survey has to be made in order to determine the existing infrastructure, terrain, and environmental conditions. The level of OPGW required and means to install it will be determined through the survey.
Design Considerations:
Based on the tower’s height, span length, tension requirements, and its frictional force, the Engineers specify which cable to use. The cable size, which correlates with these mechanical-physical properties, is determined to withstand the load stresses.
Permitting and Safety:
Nothing is as important as acquiring permits and following safety requirements, particularly in proximity to live power systems. Safety procedures must also be set up and the recommended measures taken into account to ensure the safety of the workforce and prevent additional damage.
Installation Methods:
Stringing the OPGW:
The trolling of the OPGW along the tops of the transmission towers is the most common approach. The OPGW is adequately tightened and managed by the means of particular accessories like tensioners or pullers in order to ensure that it does not sag or endure stress that far outweighs its required level of strain.
Dead-End Towers:
Located along the transmission lines at exact points, the "dead-end" towers serve as the main anchor point for the cable. The principal function of this specification is to maintain the stringing tension, thus avoiding the cable from mechanical stresses.
Jointing and Splicing:
For some long distance OPGW lines, there is a need to connect different parts of the OPGW thus making it more than one piece of cable in what is commonly referred to as splicing. The first step is the optical fiber straightening which is used to align all the different fibers in exactly the same line. Then a specialized tool is used to fuse them. Finally, the fiber joints are protected by a weather-resistant sealing method.
Sagging and Tension Adjustment:
Adjustment of the sag as any of the cables go to be energized with the aim that this will conform with the actual design. Ideally speaking, this stage can either be a make or break for the project since excessive sag can thus cause mechanical stress leading to a cable failure.
Integration with the Grid:
The power line system is made stronger as OPGW links to the electrical grid and is blended into the communication network. The fibers are taken to the ground equipment located at the substation or communication hubs that is part of the OPGW network.
Considerations for Live-Line Installation:
Specialized Techniques: With the present mature technology, the OPGW fiber optic cable can be set up in existing high-tension power lines. Please note that for this to be achieved, special techniques will have to be employed such as helicopter stringing or the use of platforms with insulations and tools to avoid contact with the live conductors.
Safety Measures: High-voltage electricity is dangerous to people working near the lines and so, safety precautions such as carrying out the work in properly insulated clothing, hats and shoes among others are strictly enforced.
Here are several specific cases of using OPGW across the world power and communication infrastructure that exemplify its criticality:
United States:
Western Area Power Administration (WAPA):
WAPA, a government power plant, has been an improved member in the OPGW network as to strengthen and upgrade the grid system and communication within their power plant system. The optical fiber network of this region, that facilitates the flow of monitoring, control, and system maintenance data for the thousands of miles of high voltage transmission lines, is one of a kind.
Southern California Edison (SCE):
The OPGW has been placed at the SCE transmission network to assist in the ease of power transfer and expand the telecommunications infrastructure. The utilization of this system was undoubtedly key in their efforts in managing the wildfires, which was used to monitor the situation and take effective control, hence manage the power properly.
Europe:
National Grid (UK):
In the UK, National Grid installed an OPGW RWCCS above the high voltage electricity transportation lines to maximize the area's supply and demand for electricity. Smart grid used to upgrade the overall performance of the UK's electricity system.
Réseau de Transport d'Électricité (RTE) in France:
RTE, a major French transmission system operator, has installed OPGW across the different lines and cables that are in use for the grid. OPGW conductors are responsible for both electrical grounding and transmission of vital communications for controlling and balancing the French power system.
Asia:
State Grid Corporation of China (SGCC):
recently, State Grid Corporation of China (SGCC), which is one of the greatest power utilities in the world, have succeeded in applying OPGW wire stringing systems in a wide range of areas, which include remote and rural districts. The integration of OPGW has played a major role in China's plans to upgrade their grid infrastructure, thanks to the smart grid strategies that include the use of the new technology.
Power Grid Corporation of India Limited (PGCIL):
India, through implementing OPGW, has sought to beef up its old conventional power lines. The deployment of OPGW has been taken up within the comprehensive network improvement strategy being initiated, which is expected to support both the power transmission and communication.
Africa:
Eskom (South Africa):
In the complex arrangement of Eskom, another option that had proven to enforce OPGW system is the operation of OPGW in the transmission system network where it facilitated data communication as well as the actual transmission of electricity. This has been essential in aiding in navigation and monitoring of the grid in the remote locations.
Conclusion:
The concern for Optical Ground Wire (OPGW) deployment should be considered a vital one to upgrading transmission systems and sustainable communication infrastructure. By taking fiber optic communication and grounding and uniting them in a single cable application, a utility company can save much money, have dependable connections, and give way to emerging smart grid technologies. The implementation process, whether it is in the cities of the developed countries or the rural areas of the developing countries, demonstrates the importance of OPGW in building resilient and efficient grids.
OPGW (Optical Ground Wire) guard cable is used in power transmission lines for lightning protection and data transmission, meeting the demand for high capacity communication.
[1] Optical core 24 fibers.
[2] PBT tube
[3] Glass fiber and aramid cover
[4] Aluminum tube sheath
[5] Aluminum-coated steel wire
This cable has been designed to suit the customer's electrical, mechanical, quality and cost requirements by optimizing diameter, weight, breakage and short-circuit capability.
The OPGW cable has an optical core consisting of 24 optical fibers.
The OPGW cable is covered by a PBT tube that protects the fibers against high temperatures while leaving the fibers free to elongate even at the maximum specified tensile strength, the PBT(polybutylene terephthalate) tube also contains hydrogen absorbing gel, to protect the optical fibers from optical degradation caused by hydrogen.
The OPGW cable is composed of a glass and aramid (kevlar) fiber fabric, as protection and traction element, also preventing core displacement in the aluminum tube.
The appropriate level of short-circuit protection.
The best solution to avoid corrosion.
A perfect sealing of the core.
High resistance to crushing.
The required load.
The best solution to avoid corrosion of the wire rope.
The required short-circuit current.
The OPGW cable shall have 24 Fibers 24.
The 24-strand single-mode fiber cable shall comply with ITU-T G.652.
The fiber cable shall comply with 1310nm/1550nm, with a typical loss of 0.35 /0.25 dB/Km.
The aluminum tube shall have a minimum Ø of 7.4mm.
The 1st crown reinforcement should be 10 ACS 27% IACS Ø 3.17 mm.
The direction of the 1st crown should be to the S (left).
Wire rope diameter should be 13.7mm minimum and 15mm maximum.
The rope weight shall be 563 kg/km maximum.
The breaking load (RTS) shall be 70 kN.
The maximum recommended tensile strength should be 24.4 kN.
The modulus of elasticity2 should be 150.1 kN/mm².
The cross-section2 should be 78.9 mm².
The coefficient of expansion should be 14.6 1E-6/°C.
Main Technical Parameters | |||||||||||||||||||||||||
|
On sheaves during installation (3), 400 mm.
On sheaves during installation (other cases), 300 mm.
On the downstream sheaves after installation, 300 mm.
At the braking device, 550 mm.
First and last of each coil, spans ≥ 600 m and angles > 15°.
On installation, (-10 ≥ +50.) °C.
In transport & storage, (-20 ≥ +60) °C.
In operation, (-20 ≥ +75) °C.
OPGW cable shall have an electrical resistance (20 ºC) of 0.49 Ω/km.
The OPGW cable shall have an initial short circuit temperature of 35 ºC.
The OPGW cable shall have a useful life of 20 years.
The OPGW cable shall have a Short Circuit rating of 87.0 kA2 s.
OPGW cable in Short Circuit in 0.3s shall have 17.0 kA.
Atmospheric discharge is Class 1.
The Offeror shall submit with the bid a laboratory test report of the optical fiber used by the manufacturer in the manufacture of the cables being quoted; in order to corroborate the compliance of the optical fiber with respect to the OPGW cable.
The report must be in English or Spanish language.
The report shall contain the tests of the parameters specified in the standards that the OPGW cable must comply with, with the result of the measurements and tests established therein, in accordance with the standardized test procedures.
The test result, the ITU reference of the test procedure used and the instruments or test equipment used shall be indicated in the report, which shall demonstrate their metrological traceability to the International Bureau of Weights and Measures (BIPM).
The CUSTOMER shall use the aforementioned report to verify compliance with the parameters to be met by this fiber optic cable.
The values obtained from the report shall be used to determine, based on the parameters presented, the quality of the fiber optic cable that the CUSTOMER intends to acquire with this bid.
Optical Ground Wire (OPGW) is a kind of electric wire used in aerial power lines. In fact, it has an electrical power system that serves two purposes: a protective mechanism against lightning strikes and other electrical faults, resulting in ground conductivity for interacting with the other conductors.
OPGW acts as the second line of defense in power lines since its function is to act as the grounding line in cases of lightning strikes and major fault currents. Also, it provides the path to ground, which is the last defense for the electric potion of the power lines.
This cable has optical fibers that are data-transport fibers with a high-speed rate and they are used to support data communication between these power companies. This yields a double use of the infrastructure: for the power transmission and for the communication purposes.
Generally, OPGW cables consist of a combination of aluminum and steel layers, which can provide them with the necessary mechanical strength and conductivity. In a protective structure in the middle of the cable are housed optical fibers. The building can be different according to the particulars of the wiring installation.
Similar to ordinary transmission lines, OPGW is placed on top of the towers. The process could be maintained and include the line maintenance or upgrading, scheduled outside normal working hours.
Applications of OPGW:
Transmit lines of electrical power among the iron-mental grid, which enables quick communication caused by the integration of communication networks in many places. Additionally, this is essential for monitoring, controlling, and managing power distribution systems in power companies.
Some of the key functions where OPGW is widely utilized include the commuter communication infrastructure in remote locations where the underground cabling might be more difficult to be laid. The fiber optic content in the OPGW allows the fast data transfer that mandates the associated telecommunication service infrastructure.
Functioning as an important part in any smart grid is OPGW in the area of real-time data exchange, which is in turn necessary for automation, monitoring, and efficient control of the grid.
OPGW networks supply the backup communication path where some downed communication facilities might occur. This redundancy ensures there is a power backup in cases where the communication facilities fail.
Single-Layer Design:
It has either one layer of steel-aluminum clad or alloy wires that contain the optic fibers. The single-layer design is employed in areas where mechanical robustness is not mandatory.
The double-layer configuration is more robust compared to the single-layer configuration. In short, this allows for more protection to the optical fiber. This is more so applicable in stretching lines from tower to tower. This has hence been used in very harsh environmental conditions and in lines with very long spans.
Aluminum Tube OPGW:
In this type of OPGW, optical fibers are encased in an aluminum tube that is covered with layers of steel or aluminum wires. This category of OPGW delivers high power and shields the fibers, rendering it as the most ideal choice for high tension.
Stainless Steel Tube OPGW:
It features stainless steel wrapped with layers of aluminum or steel and inside of which comprises optical fibers. This kind of design withstands extreme conditions and is used in situations where chemical resistance is a must.
Several costs are comprised in making ground wiring and communication installations different. OPGW stands for Optical Ground Wire, which combines these two purposes; so, the combined installation cost is cheaper, as it handles both applications.
High Capacity:
From near zero borrowing of the traditional copper wire to leveraging its own fiber optics of the OPGW to deliver huge amounts of data over long distances goes to show the OPGW's high capacity. The optical fibers house the part of the OPGW cable that is responsible for data transmission; this property therefore comes with it.
Durability and Reliability:
OPGW bring forth the real-time data communication and across-the-board swapping back and forth of the power grid solution thus enhancing the level in which the monitoring and management of the grid are done which is the key to the stable and the efficiency of the system.
Planning and Preparation:
Site Survey:
Prior to OPGW placement, an extent site survey has to be made in order to determine the existing infrastructure, terrain, and environmental conditions. The level of OPGW required and means to install it will be determined through the survey.
Design Considerations:
Based on the tower’s height, span length, tension requirements, and its frictional force, the Engineers specify which cable to use. The cable size, which correlates with these mechanical-physical properties, is determined to withstand the load stresses.
Permitting and Safety:
Nothing is as important as acquiring permits and following safety requirements, particularly in proximity to live power systems. Safety procedures must also be set up and the recommended measures taken into account to ensure the safety of the workforce and prevent additional damage.
Installation Methods:
Stringing the OPGW:
The trolling of the OPGW along the tops of the transmission towers is the most common approach. The OPGW is adequately tightened and managed by the means of particular accessories like tensioners or pullers in order to ensure that it does not sag or endure stress that far outweighs its required level of strain.
Dead-End Towers:
Located along the transmission lines at exact points, the "dead-end" towers serve as the main anchor point for the cable. The principal function of this specification is to maintain the stringing tension, thus avoiding the cable from mechanical stresses.
Jointing and Splicing:
For some long distance OPGW lines, there is a need to connect different parts of the OPGW thus making it more than one piece of cable in what is commonly referred to as splicing. The first step is the optical fiber straightening which is used to align all the different fibers in exactly the same line. Then a specialized tool is used to fuse them. Finally, the fiber joints are protected by a weather-resistant sealing method.
Sagging and Tension Adjustment:
Adjustment of the sag as any of the cables go to be energized with the aim that this will conform with the actual design. Ideally speaking, this stage can either be a make or break for the project since excessive sag can thus cause mechanical stress leading to a cable failure.
Integration with the Grid:
The power line system is made stronger as OPGW links to the electrical grid and is blended into the communication network. The fibers are taken to the ground equipment located at the substation or communication hubs that is part of the OPGW network.
Considerations for Live-Line Installation:
Specialized Techniques: With the present mature technology, the OPGW fiber optic cable can be set up in existing high-tension power lines. Please note that for this to be achieved, special techniques will have to be employed such as helicopter stringing or the use of platforms with insulations and tools to avoid contact with the live conductors.
Safety Measures: High-voltage electricity is dangerous to people working near the lines and so, safety precautions such as carrying out the work in properly insulated clothing, hats and shoes among others are strictly enforced.
Here are several specific cases of using OPGW across the world power and communication infrastructure that exemplify its criticality:
United States:
Western Area Power Administration (WAPA):
WAPA, a government power plant, has been an improved member in the OPGW network as to strengthen and upgrade the grid system and communication within their power plant system. The optical fiber network of this region, that facilitates the flow of monitoring, control, and system maintenance data for the thousands of miles of high voltage transmission lines, is one of a kind.
Southern California Edison (SCE):
The OPGW has been placed at the SCE transmission network to assist in the ease of power transfer and expand the telecommunications infrastructure. The utilization of this system was undoubtedly key in their efforts in managing the wildfires, which was used to monitor the situation and take effective control, hence manage the power properly.
Europe:
National Grid (UK):
In the UK, National Grid installed an OPGW RWCCS above the high voltage electricity transportation lines to maximize the area's supply and demand for electricity. Smart grid used to upgrade the overall performance of the UK's electricity system.
Réseau de Transport d'Électricité (RTE) in France:
RTE, a major French transmission system operator, has installed OPGW across the different lines and cables that are in use for the grid. OPGW conductors are responsible for both electrical grounding and transmission of vital communications for controlling and balancing the French power system.
Asia:
State Grid Corporation of China (SGCC):
recently, State Grid Corporation of China (SGCC), which is one of the greatest power utilities in the world, have succeeded in applying OPGW wire stringing systems in a wide range of areas, which include remote and rural districts. The integration of OPGW has played a major role in China's plans to upgrade their grid infrastructure, thanks to the smart grid strategies that include the use of the new technology.
Power Grid Corporation of India Limited (PGCIL):
India, through implementing OPGW, has sought to beef up its old conventional power lines. The deployment of OPGW has been taken up within the comprehensive network improvement strategy being initiated, which is expected to support both the power transmission and communication.
Africa:
Eskom (South Africa):
In the complex arrangement of Eskom, another option that had proven to enforce OPGW system is the operation of OPGW in the transmission system network where it facilitated data communication as well as the actual transmission of electricity. This has been essential in aiding in navigation and monitoring of the grid in the remote locations.
Conclusion:
The concern for Optical Ground Wire (OPGW) deployment should be considered a vital one to upgrading transmission systems and sustainable communication infrastructure. By taking fiber optic communication and grounding and uniting them in a single cable application, a utility company can save much money, have dependable connections, and give way to emerging smart grid technologies. The implementation process, whether it is in the cities of the developed countries or the rural areas of the developing countries, demonstrates the importance of OPGW in building resilient and efficient grids.