Author: James Publish Time: 05-12-2025 Origin: Site
Safe Operation Practices, Risk Levels, and Emergency Handling Procedures
Operating an FPV Optical Fiber Spool requires careful attention to payout dynamics, drone flight pattern, and environmental factors.
Unsafe use may result in fiber damage, propeller strike, loss of signal, or uncontrolled flight.
This document details safety practices, risk alerts, and emergency responses.
Check that fiber leaves the spool without getting hung up.
Risk if ignored:
⚠️ Moderate Risk – Increased tension may develop micro-cracks or snap (if paying out speed).
This avoids a sudden tension load at takeoff point.
Risk if ignored:
⚠️ High Risk – Instant strain load may snap the fiber or create 'hot spots' of weakness.
Fiber should never leave the spool towards the propeller.
Risk if ignored (Severe):
❗ Critical Risk – Instant cut if propeller strikes:
• Video signal loss
• Possible flight controller failure or unwanted signal feedback loop
• Uncontrolled crash landing
This is a deadly mistake; do not take this risk!
Loose or poorly connected transmitters may cause signal loss.
Risk outcome:
⚠️ Loss of video feed or flight data requires a hurry-back.
Do not rapidly increase throttle.
Risk if ignored:
⚠️ Moderate → High Risk – Increase tension affecting payout load on the fiber.
Fiber should either not touch the environment or only smooth but never sharp edges.
Risk if ignored:
⚠️ High Risk – micro-fiber rip, fray or coating loss may develop hot spots of weakness and progressively damage (problem may develop during flight).
High payout speeds apply exponentially higher strain loads on fiber.
Risk if ignored:
⚠️ High Risk – high application of tensile forces can elongate, deform or break fiber.
Sharp deacceleration or dip develops reverse strain load across the fiber.
Risk if ignored:
⚠️ Moderate → Severe Risk – Instantaneous high fiber strain loads can develop hot spots of damage.
Acute left or right turns develop transverse strain loads on fiber.
Risk if ignored:
⚠️ Avoid left/right turns since this may develop fiber 'abating,' dangerous near propeller cutting locations.
In high wind conditions:
Keep greater tension sensitivity awareness
Avoid lateral descent turns
Ensure higher fiber emergence angle to avoid sudden sideways tension pulls.
Risk:
️ Wind may push fiber towards frame structures, propellers, and cuts.
Operating FPV close to buildings and objects develop risk of strikes.
Adjustment Steps:
Avoid payout low to outside
Reduce altitude during payout
Avoid hiding behind buildings or any obstacles that may bend (high risk of damaging or cuts).
Ensure ground team has active eyes on fiber spool.
Terrain beyond hills or ground structures alters fiber exit angle.
Adjustment:
Avoid payout on descending cuts through valleys or hills.
5.1 Ensure No Fiber Contact on Rocks or Corners
Prevent all contact with operator, tools, and hard or sharp edges.
5.2 Ensure Fiber Spool Is Not Rocked
Repositioning of tools or hands may alter payout dimensions.
5.3 Avoid Allowing Fiber 'Falling' on Ground
Payout drag may scratch the fiber rip the coating.
If any irregularities or unexplained conditions occur during the flight, please follow these recommended emergency procedures:
Immediate actions you should take:
Gradually reduce throttle
Avoid ascent and apply steady flight
Hover and don’t panic
Slowly realign angles to reduce tension strain load
Warning Alert:
❗ Do not apply yaw or descent.
This could happen at takeoff phase:
Avoid turns or pitch.
Ground crew to check fiber spool or fiber exit position.
If you feel this is a risk-free location, pull gently or assist.
If issue persists: initiate slow return flight operation.
Common causes: ‘spool-hook-up’ or cable twist at exit; bending strain at exit; connector issues.
Procedures if this condition arises:
Switch to plan B (if available)
Realign drone
Stabilize and reduce movements
Hover and gain some height to realign fiber exit position.
If signal drop out, follow panic push RTH procedures from operator procedures.
This is an emergency signal!
If you assume that fiber has struck the propeller:
Immediately reduce throttle or panic push RTH
If at safe exit fiber angle, attempt to stabilize flat position
Avoid applying aggressive flight settings.
Fly and land safely.
Why:
❗ Fiber may be partly shred but not yet detached.
Safe operation of FPV Optical Fiber Spools requires pre-check, careful control of drone dynamics, and tension considerations for specific environmental conditions.
Additional emergency procedures ensure swift action to prevent cut fiber or loss of signal.
Contact us for more information

James is a technical manager and associate at Zion Communication.
Specializes in Optical Fiber communications, FTTH Solutions,
Fiber optic cables, ADSS cable, and ODN networks.
james@zion-communication.com
+86 13777460328
