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Fire Resistant Cable – Protect Lives and Keep Systems Running in Any Fire

Author: Site Editor     Publish Time: 27-08-2025      Origin: Site

When a building goes up in flames, time is of the essence. So are the cables inside it.

Standard cables can fail within minutes of exposure to flames. But fire resistant cables are built to keep critical systems running — even under extreme heat. They help fire alarms sound, emergency lights stay on, and smoke control systems work when people need them most.

At Hangzhou Zion Communication Co., Ltd, we design and supply fire alarm cables that meet international safety standards. Our range supports fire detection, monitoring, signaling, control circuits, and security systems. All our cables are tested for performance and reliability. If you don’t see the exact product you need, we offer custom cable design — from conductor size to jacket color and material.

Let’s look at what makes a cable truly fire resistant — and how to choose the right one for your project.

 Is LSZH Cable Fire Resistant?

LSZH (Low Smoke Zero Halogen) cables are flame-retardant — not fire resistant.

That’s an important difference.

LSZH cables are made without halogen materials like chlorine or fluorine. When burned, they produce very little smoke and no toxic gases. This is crucial in enclosed spaces like subways, hospitals, and office buildings, where smoke inhalation causes most fire-related deaths.

But here’s the catch:
An LSZH cable may stop spreading flames, but it can still lose electrical function in a fire.

Flame-retardant = won’t feed the fire
Fire-resistant = keeps working during a fire

So, while LSZH is a smart choice for indoor safety, it should not be used alone for life-critical circuits unless it also has circuit integrity certification.

✅ Use LSZH where low toxicity matters
❌ Don’t assume it will survive a real fire

 Which Cable Is Fire Resistant?

True fire resistant cables must pass strict tests that simulate real fire conditions.

The most common types include:

1. Mineral Insulated (MI) Cables

  • Made with copper conductors and magnesium oxide insulation

  • Can withstand fire for up to 3 hours

  • Fully inorganic — no melting, no smoke

  • Used in nuclear plants, tunnels, high-rises

  • Drawback: expensive and hard to install

2. Fire Survival Cables (e.g., FP200, Pyrotenax)

  • Use mica tape to protect conductors

  • Covered with LSZH jacket

  • Maintain operation for 90–120 minutes at 950°C

  • Easier to terminate than MI cables

  • Compliant with IEC 60331 and BS 6387

3. Circuit Integrity Cables

These are tested under three conditions:

  • C – Fire exposure (950°C, 90 min)

  • W – Fire + water spray

  • Z – Fire + mechanical impact

A cable rated CWZ (per BS 6387) can survive flame, water, and physical shock — making it ideal for emergency systems.

According to IEC 60331, a fire resistant cable must continue to operate after 90 minutes of direct flame exposure. This is not optional — it’s a safety requirement.

 Which Type of Cable Needs to Be Fire Resistant?

Not every circuit needs fire resistance. But the ones that do are mission-critical.

You must use fire resistant cables for:

  • Fire Alarm Systems
    Must signal danger as fire spreads

  • Emergency Lighting
    Guides evacuation when power fails

  • Smoke Extraction Fans
    Keeps escape routes clear

  • Fire Pumps & Sprinklers
    Needs continuous power to activate

  • Voice Evacuation Systems
    Provides real-time instructions

  • Security & Access Control
    Prevents trapping people inside

In many countries, codes like NFPA 72 (US), BS 7671 (UK), and IEC 60331 (global) require fire resistant cables for these systems. Using standard cables instead can lead to code violations, insurance denial, or worse — loss of life.

A 2020 study by the National Fire Protection Association found that 23% of fire-related system failures were due to cable damage or loss of circuit integrity. That’s a preventable risk.

 Is Plenum Cable Fire Resistant?

No. Plenum cables are not fire resistant.

Plenum-rated cables (like CMP in the US) are designed for air-handling spaces — such as drop ceilings and HVAC ducts. They must pass the UL 910 Steiner Tunnel Test, which measures flame spread and smoke density.

They are:

  • Flame-retardant

  • Low-smoke

  • Safe for indoor air quality

But they are not tested for circuit integrity. Once exposed to fire, they may stop conducting electricity within minutes.

So, plenum cables are good for reducing fire spread in airflow spaces — but not for keeping systems alive during a fire.

If you need both plenum rating and fire resistance, look for dual-certified cables — though they are rare and often custom-made.

 Fire Resistant Cable Manufacturers

Choosing the right supplier matters. Not all cables labeled “fire resistant” are truly tested or certified.

Top manufacturers provide:

  • Full compliance with IEC 60331, BS 6387, or EN 50200

  • Third-party test reports from accredited labs

  • Clear labeling of fire endurance time (e.g., 90 min)

  • Support for installation and inspection

ZION COMMUNICATION is a trusted name in fire alarm cabling. Our cables are:

  • Designed for 90-minute circuit integrity

  • Built with mica tape insulation and LSZH jackets

  • Available in multi-pair, shielded, and flexible versions

  • Compliant with CE, RoHS, GB, and IEC standards

We work with contractors, system integrators, and OEMs across Asia, Europe, and North America. Whether you need off-the-shelf or custom-designed fire resistant cables, we help you meet code and stay on budget.

 Fire Resistance Cable FAQs

Q1: Can I use LSZH cable with no circuit integrity in fire resistance cable?

Only if the circuit will shut down during a fire, e.g., a coffee machine. For emergency circuits, always use a cable with specified circuit integrity.

Q2: How do I verify a cable’s circuit integrity in fire resistance cable?

Request:

  • Get a test report from the manufacturer, e.g., IEC 60331-25 testing

  • See the certification on the cable jacket, e.g., BS 6387 CWZ wiresbend

  • Find out the cable’s endurance time, e.g., how long it can withstand fire at 950 °C

Q3: Will fire resistant cable cost more in fire resistance cable?

Yes — about 20–30% more than the standard LSZH version. Fortunately, the cost premium pales compared to the damage caused by no cable.

Q4: Can I install fire resistant cable in fire resistance cable?

Yes, but exercise care. Follow the manufacturer’s bending radius, termination, and support guidelines. Damaged insulation strips away the fire-resistance rating.

Q5: Can ZION help me customize fire resistant cable in fire resistance cable?

Absolutely. ZION’s expert cable engineers can adjust:

  • Conductor size (16 to 24 gauge)

  • Pairs (1 to 25+ pairs)

  • Jacket color (red for fire cable)

  • Shield (foil + drain, braided)

  • Voltage rating (300 to 600 V)

Send your specifications — we’ll custom build a cable that’s perfect for your project.

 Final Thoughts

Fire resistant cables are not just another part of the wiring system. They are a lifeline.

Don’t confuse flame-retardant, LSZH, or plenum cables with true fire resistance. Only circuit integrity-tested cables can be trusted to perform during a fire.

At ZION COMMUNICATION, we help engineers and contractors make smart, code-compliant choices. Our fire alarm cables are built to last — before, during, and after a fire.

Need a reliable, certified fire resistant cable?

Contact us today for samples, technical data, or a custom quote.


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