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Why Is OPGW Used in Transmission Lines? Functions, Installation & Advantages

Author: James     Publish Time: 05-06-2025      Origin: Site

 

 Initiation of OPGW introduction in Transmission Lines 

OPGW (Optical Ground Wire) is a kind of cable that comprises the dual functions of grounding and fiber optic communication. It is increasingly utilized in high-voltage transmission lines as a functional element that both safeguards the power system and allows data sharing across the grid.

 

The contemporary power systems tend to integrate smart grids, which in turn increase the need for immediate surveillance, command, and communication. The use of OPGW in transmission lines offers a promising mechanism with not only physical protection but also data capacity, making this an appealing option for utility companies all over the world.



 Why Is OPGW Used in Transmission Lines? 

Dual Functions of OPGW

Grounding Function

OPGW works as an earth wire, keeping the power system safe by diverting the lightning strikes and fault currents that weigh down on the earth. It takes part as a key player in determining system safety and electromagnetic shielding.

Communication Function

OPGW consists of an array of optical fibers for high-speed data communication, which are the following:

  • SCADA systems (Supervisory Control and Data Acquisition)

  • Teleprotection and fault detection

  • Grid automation and smart metering

  • Internal communication for power utilities


 

 Key Benefits of OPGW 

Dual purpose improved utilization: It is a dual-purpose installation that combines a ground wire and a communication cable. 

  • Top dependability: The optical fibers are isolated from electricity, which enables secure communication and uninterrupted data transfer. 

  • Conformance with time: Even though installation costs are higher, the benefit of less need for separate fiber optic cables and low annual maintenance expenses will help you to save money over time. 

  • Improved grid operation: Provides a narrower fault localization, quicker load balancing, and remote substations' control.



 How to Install OPGW Cable on Transmission Towers: Step-by-Step Guide 

The OPGW as a transmission line accessory has all the necessary components for proper installation, safety measures, and accessory details. Here is the routine installation process: 

Step 1: Route Planning and Structural Assessment 

Take into consideration the route and the tower plans for the transmission line. 

Determine the structural sufficiency to provide the support for OPGW. 

Find the places for splicing boxes and settings.

 

Step 2: Stringing of OPGW Cable 

Employ the tension stringing tools to bring it in along a planned route. 

Sustainment of deliberate tension to enable the fiber cores to be undamaged.

 

Step 3: Cable Sagging and Clamping 

Adhere to the sag adjustment of the cable so it will accept the mechanical tension as well as wind load requirements. 

Angle clamps should be used at angled and terminal towers. 

Suspension clamps should be used at straight-line or suspension towers.

 

Step 4: Optical Splicing 

Fusion splicing is the method used for splicing the optical fibers at the joint points. 

Install splice closures (joint boxes) to keep the fiber connection secured.

 

Step 5: Grounding and Final Testing 

Unearth the cable at each tower to grant the current route across it.



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 OPGW Accessories and Fittings Overview

To ensure a secure and long-lasting installation, OPGW requires specialized hardware fittings and installation accessories, such as suspension clamps, tension clamps, vibration dampers, and grounding devices. These OPGW hardware fittings and OPGW installation accessories are engineered to withstand mechanical stress, environmental factors, and ensure optimal fiber optic performance along transmission lines.


Accessory

Function

Suspension Clamp

Holds the cable securely on suspension towers

Tension Clamp

Fixes the cable at ends and angle towers

Joint Box

Protects and seals fiber optic splices

Downlead Clamp

Guides the cable from tower top to ground level

Vibration Damper

Reduces Aeolian vibration caused by wind

Armor Rod

Prevents cable damage from bending or compression


 



 

 Replacing conventional ground wire with OPGW: Is it possible? 

As for several transmission wires, they can be re-funded by OPWG without total restructuring. The following is a detailed perspective of the possible scenario: 

Technical Considerations 

  • Any former towers that will support OPGW must be tested for their strength to bear the load. The most common types of tests are static and dynamic tests. 

  • Compatibility may be a concern for the towers if they have inadequate load-carrying capacity. 

Economic and Operational Impact 

  • The beginning amount of money: Decreased for the standard ground wire. 

  • After a while, adjustments: Trend increases in the number of separate communication networks, which ultimately makes the grid less efficient. 

Strategic Benefits 

  • Facilitates grid modernization and automation. 

  • Helps enlarge the bandwidth of communication, good for responsiveness of the system. 

  • Greatly zealous for smart grid development, requires digital substation integration.



 Final Thoughts on Using OPGW in Transmission Lines 

Integrating OPGW into transmission lines indicates the orientation to smarter and more power-efficient grids. OPGW fulfills such aims because it not only bridges transmission and communication, it also facilitates real-time data flow across extensive distances. For modernizing utilities or enhancing grid monitoring systems, OPGW is a novel and cost-effective expedient.

 

In principle, and regardless of whether you are just starting a new transmission project or an upgrade project, having a good understanding of what OPGW is used for and how to install it correctly will guarantee a long-term and performance-wise satisfactory, safe and scalable project.



James Zion



James is a technical manager and associate at Zion Communication. 

Specializes in Optical Fiber communications,  FTTH Solutions, 

Fiber optic cables,  ADSS cable, and ODN networks.

james@zion-communication.com

+86 13777460328




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