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Pairs and Overall Aluminum Mylar Screen Cable

Model:
Mylar cables
Brand:
hellosignal
Certificates:
UL, ETL, CE,CPR, RoHS
Length:
100m,305m,500m,500ft,1000ft
Packing:
pull box, wooden spool, carton, pallet
MOQ:
10KM
Delivery time:
Normally 25 working days
Port of Loading:
NINGBO, SHANGHAI
Term of payment:
T/T, L/C at sight, D/P at sight

Availability:



Inquire

Product Description

ZION Communication | Screened Pair Cable Guide

Pairs and Overall Aluminum Mylar Screen Cable

A practical product detail page for engineers, buyers, and project teams selecting PVC insulated, double-foil screened pair cables for signal, control, and low-voltage communication circuits.

Engineers Procurement Project Managers Panel Builders System Integrators OEM Buyers

Request Datasheet / Sample View Product Page

Double shielding with PET foil plus overall aluminum/PET foil supports cleaner signal transmission in noise-sensitive installations.
Available from 0.22 mm² to 1.50 mm², making it easier to balance conductor size, cable OD, and installation density.
For OEM and project sourcing, the key decision points are pair count, conductor size, bending radius, and shielding requirement.

Contents

Product Overview
Cable Construction
Technical Specifications
Hot Selling Types
Applications & Selection Notes
Decision Rules / Engineer’s Shortcut
Procurement & OEM Information
Conclusion

■ 1) Product Overview

What This Cable Is Designed For

Pairs and Overall Aluminum Mylar Screen Cable is a multi-pair screened cable built with stranded tinned copper conductors, PVC insulation, PET foil pair shielding, a tinned copper drain wire, and an overall aluminum/PET foil shield under a PVC outer sheath. It is positioned for signal, control, and low-voltage communication circuits where interference control and consistent installation performance matter.

Pairs-and-Overall-Aluminum-Mylar-Screen-Cable

Field reality

In real projects, buyers rarely fail on the cable itself. They fail on pair count mismatch, oversized OD for crowded routes, or choosing an undersized conductor that increases voltage drop or weakens signal stability in longer runs.

Item	Description	Decision Value
Cable type	Pairs and overall aluminum mylar screen cable	Suitable for screened pair signal/control use
Conductor sizes	0.22 / 0.50 / 1.00 / 1.50 mm²	Helps balance circuit load and cable OD
Shielding	PET foil + drain wire + overall aluminum/PET foil	Reduces interference risk
Sheath	PVC, Gray RAL 7036	Standard industrial appearance and handling

■ 2) Cable Construction

Materials and Layer Structure

The construction combines stranded tinned copper conductors, PVC insulation sized by conductor cross-section, pair shielding, drain wire, an overall foil shield, and a PVC outer sheath. This structure is practical for installations that need flexible routing, clear core identification, and a stronger interference barrier than unscreened pair cable.

Construction Item	Specification	Engineering Note
Inner conductor	Stranded tinned copper	Improves flexibility and corrosion resistance in practical handling
0.22 mm² conductor	7 × 0.20 mm	Smaller OD, useful for denser cable runs
0.50 mm² conductor	16 × 0.20 mm	Common balance point for many control circuits
1.00 mm² conductor	32 × 0.20 mm	Useful where current or run length increases
1.50 mm² conductor	48 × 0.20 mm	Higher copper content, larger OD, higher material cost
Insulation	PVC	Cost-effective and widely used
1st shield	PET foil, 100% coverage	Supports pair-level shielding
Drain wire	0.4 mm tinned copper	Improves grounding practicality
2nd shield	Aluminum/PET foil, 100% coverage	Adds overall EMI protection
Outer sheath	PVC, Gray RAL 7036, 0.50–0.80 mm	Affects abrasion performance, OD, and install feel

Practical rule

Choose conductor size first by circuit demand, then verify whether the resulting OD still fits the tray, conduit, or panel entry space.

Maintenance value

Colour coded cores and batch marking help future troubleshooting and replacement planning, especially in OEM builds and multi-loop systems.

■ 3) Technical Specifications

Core Dimensions, Voltage, Temperature, and Handling Limits

Conductor Size	Stranding	Insulation Diameter	Insulation Thickness	Test Voltage
0.22 mm²	7 × 0.20 mm tinned copper	Ø1.0 mm	≥ 0.20 mm	440V
0.50 mm²	16 × 0.20 mm tinned copper	Ø1.5 mm	≥ 0.30 mm	440V
1.00 mm²	32 × 0.20 mm tinned copper	Ø1.9 mm	≥ 0.30 mm	300/500V
1.50 mm²	48 × 0.20 mm tinned copper	Ø2.4 mm	≥ 0.40 mm	300/500V

Characteristic	Value	Project Impact
Minimum bending radius	10 × cable diameter	Affects conduit turns, panel entry, and tray layout
Operating temperature	-30°C to +80°C	Suitable for common industrial indoor/outdoor protected areas
Installation temperature	-5°C to +50°C	Cold weather installation planning may be required
Standard package	500 m wooden drum	Relevant for storage, freight, and site handling

Key takeaway

The technical selection path is straightforward: verify conductor size, check voltage and temperature fit, then confirm that cable OD and bending radius work inside the actual route—not just on paper.

■ 4) Hot Selling Types

Common Formations and Outer Diameters

The following hot-selling models give buyers a quick reference for pair count, conductor section, and overall diameter. In crowded routing environments, OD can become the real limiting factor before conductor cost does.

ZION Code	Formation	Outer Diameter (mm)	Outer Material	RoHS	Selection Hint
7111401	1×2×0.22	3.20	PVC	Yes	Compact for simple screened pair circuits
7111404	4×2×0.22	5.35	PVC	Yes	Useful where loop count matters more than conductor size
7111421	1×2×0.50	3.65	PVC	Yes	Balanced starting point for many control uses
7111426	6×2×0.50	7.60	PVC	Yes	Higher pair density with still-manageable OD
7111444	4×2×1.00	7.75	PVC	Yes	For larger-section signal/control circuits
7111448	8×2×1.00	10.90	PVC	Yes	Check tray fill and bend space carefully
7111464	4×2×1.50	9.75	PVC	Yes	Higher copper and larger OD increase cost and route demand
7111468	8×2×1.50	13.70	PVC	Yes	Best checked against conduit, gland, and panel cutout size

■ 5) Applications & Selection Notes

Where This Cable Fits Best

This cable is best suited for screened signal and control applications where multiple paired circuits are required and system noise control is important. It is often evaluated by project teams for OEM cabinets, control panels, instrumentation interfaces, and low-voltage communication loops.

Application Scenario	Why It Fits	What to Check First
Control panels	Paired circuits and shielding support stable signal routing	Termination space and minimum bend radius
Instrumentation wiring	Foil shielding helps reduce interference exposure	Grounding method and pair count
OEM equipment builds	Batch marking and consistent formations simplify production	MOQ, lead time, and custom print request
Low-voltage communication loops	Multi-pair structure improves wiring efficiency	Circuit load, route length, and OD limit

Practical rule

Do not choose only by conductor size. In project execution, cable diameter, bend allowance, gland compatibility, and stock/lead-time availability can decide whether the model is practical.

■ 6) Decision Rules / Engineer’s Shortcut

How to Select Faster Without Overbuying

For most technical buyers, the goal is not to buy the “best” cable. It is to buy the cable that meets electrical demand, route constraints, and maintenance expectations with the lowest total project friction.

Decision Point	Choose Smaller / Lower Spec When	Choose Larger / Higher Spec When	Risk If Misjudged
Conductor size	Shorter runs, lighter signal/control demand, tight routing	Longer runs, higher current demand, stronger mechanical confidence needed	Undersizing may affect performance; oversizing raises cost and OD
Pair count	Loop quantity is fixed and future expansion is unlikely	Expansion margin or spare pairs are required	Too few pairs can force rewiring; too many pairs increase OD and cost
Cable OD	Conduit/tray space is limited	Space is generous and higher-section cable is justified	Oversized OD causes routing and gland problems
Shielding need	Quiet environment with low EMI exposure	Noise-sensitive circuits or electrically busy installations	Poor shielding choice increases interference risk or over-spec cost

Engineer’s shortcut

Start with required pairs and route space. Then select the smallest conductor size that still satisfies your electrical requirement and safety margin.

Cost structure hint

Copper cross-section and cable diameter usually push material cost and freight cost faster than buyers expect. Overspec often becomes a logistics problem too.

■ 7) Procurement & OEM Information

Commercial Data for Faster RFQ Handling

Commercial Item	Available Information	Buyer Relevance
Brand	hellosignal	Brand alignment for channel or OEM projects
Certificates	UL, ETL, CE, CPR, RoHS	Supports compliance review by market/project
Length options	100m, 305m, 500m, 500ft, 1000ft	Useful for packaging and site deployment planning
Packing	Pull box, wooden spool, carton, pallet	Affects warehouse handling and shipping method
MOQ	10KM	Important for OEM and recurring orders
Delivery time	Normally 25 working days	Relevant for project scheduling and stock planning
Port	Ningbo / Shanghai	Freight and route planning
Payment terms	T/T, L/C at sight, D/P at sight	Useful for purchasing approval workflow

Field reality

A fast quotation depends on the buyer submitting full parameters at the start: conductor size, pair count, required length, sheath preference, compliance request, and whether OEM marking or packing is needed.

■ 8) Conclusion

Final Selection Advice

Pairs and Overall Aluminum Mylar Screen Cable is a practical option for projects that need paired conductors, dependable shielding, and a manageable PVC construction for everyday installation. For engineering and purchasing teams, the best results come from selecting by actual route conditions and circuit demand rather than by conductor size alone.

The most effective buying approach is simple: define the pair count, confirm conductor section, verify OD and bending allowance, then submit your packaging, compliance, and OEM marking requirements together in one RFQ. That reduces revision cycles, shortens quotation time, and lowers project risk.

Need the right screened pair cable for your project?

Send your conductor size, pair count, required length, application scenario, compliance request, and OEM/packing needs to get a faster and more accurate recommendation.

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Pairs and Overall Aluminum Mylar Screen Cable

Pairs and Overall Aluminum Mylar Screen Cable

■ 1) Product Overview

What This Cable Is Designed For

■ 2) Cable Construction

Materials and Layer Structure

■ 3) Technical Specifications

Core Dimensions, Voltage, Temperature, and Handling Limits

■ 4) Hot Selling Types

Common Formations and Outer Diameters

■ 5) Applications & Selection Notes

Where This Cable Fits Best

■ 6) Decision Rules / Engineer’s Shortcut

How to Select Faster Without Overbuying

■ 7) Procurement & OEM Information

Commercial Data for Faster RFQ Handling

■ 8) Conclusion

Final Selection Advice

Pairs and Overall Aluminum Mylar Screen Cable

■ 1) Product Overview

What This Cable Is Designed For

■ 2) Cable Construction

Materials and Layer Structure

■ 3) Technical Specifications

Core Dimensions, Voltage, Temperature, and Handling Limits

■ 4) Hot Selling Types

Common Formations and Outer Diameters

■ 5) Applications & Selection Notes

Where This Cable Fits Best

■ 6) Decision Rules / Engineer’s Shortcut

How to Select Faster Without Overbuying

■ 7) Procurement & OEM Information

Commercial Data for Faster RFQ Handling

■ 8) Conclusion

Final Selection Advice

SERVICE​​​​​​​

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