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Product Categories

 What is solar cable (photovoltaic cable)?

Solar energy technology has become one of the leading green energy technologies all over the world now. Solar energy or photovoltaic (PV) is widely used worldwide, and the demand for solar cables and components is also increasing.

 Solar cables, also called (photovoltaic) pv cables, are interconnection cables for photovoltaic power generation. Solar cables interconnect solar panels and other electrical components of photovoltaic systems. ZION'S solar cables are designed to be UV and weather-resistant (high-temperature resistance, lowtemperature
resistance). Trusted by customers around the world.  Solar cable is a type of electrical cable that is specifically designed for use in photovoltaic (PV) power systems. These cables are used to connect the various components of a solar power system, such as solar panels, charge controllers, inverters, and batteries.

Solar cables are designed to withstand the harsh outdoor environment in which they are used and must be able to handle high temperatures, UV radiation, and other environmental factors. They must also be able to handle high electrical currents and the varying voltage levels that are generated by solar panels.

Solar cables are made from high-quality, flame-retardant materials, and must meet strict electrical and safety standards to ensure reliable and safe operation of photovoltaic power systems. The size and specifications of the cable used in a solar power system will depend on the specific requirements of the system, including the number of solar panels, the voltage and current levels, and the length of the cable runs.

 The global mainstream standard for photovoltaic cables/solar cables

EU EN standards

 One is 2 PFG 1169 / 08.2007. The specifications and models of photovoltaic cables produced by this standard are:
PV1-F (1.5/2.5/4.0/6.0/10/16/25mm2, etc.) The most widely used, the price is affordable ;

 The second is EN50618:2014; the specifications and models of photovoltaic cables produced by this standard are:
H1Z2Z2-K (1.5/2.5/4.0/6.0/10/16/25mm2, etc.), the central area of use is Europe. This standard has higher environmental protection requirements,
and the price is also higher.

UL USA standards

 UL 4703 products are photovoltaic wires used as wiring for solar panels as the interconnection wiring of grounded and ungrounded photovoltaic power systems. This type of building wire is rated for 90C, 105C, 125C, and 150C dry or 90C wet, 600V, 1000V, or 2000V.

Cable Structure

 Conductor: Annealed Electro-Tinned fine copper strands (bunched to meet class 5 flexibility as per IEC 60228/VDE 0295)

 Insulation: XLPO

 Jacket: UV resistant, cross linkable, halogen free, flame retardant compound

The most used model

 4.0mm²

 6.0mm²

 10.0mm²

ZION'S Packing for customers

Your Solar cable manufacturer and partner from China

Zion Communication is one of the top manufacturers and exporters of solar cables from China, and also we are your best choice of partner in this field.

Why choose us as your solar pv cable supplier?

 Extensive experience in manufacturing for export and problem-solving of solar cable
 Zion Communication focuses on customer needs: provide competitive solar cables and services, and continue to create maximum value for customers!
 Zion Communication has advanced production equipment and excellent engineers and skilled workers to guarantee the top quality of solar cables for customers all over the world!
 Zion communicationʼs management and international sales teams are committed to our customers' utmost satisfaction.

 Solar PV Cable factory production process

Contact us for the price, producing time, sample for solar cables now!

 Mobile/wechat/whatsapp: +86 15088607575
 Email: info@zion-communication.com

 Types of solar cable and photovoltaic cable

Solar cable and photovoltaic cable are classified into various types according to different requirements.

Classified by conductor size

 Mainly types:
1,5mm² / 2,5mm² / 4,0mm² / 6,0mm² / 10,0mm² / 16,0mm² / 25,0mm² / 35,0mm²......

Part No.	Size	Conductor	Insulation Thickness	Jacket Thickness	OD of Jacket	Conductor resistance	Current Carring Capacity
Part No.	(mm2)	n×mm	mm	mm	mm	Ω/km	A
7194000	1.5	30×0.25	0.75	0.90	4.9±0.2	13.7	30
7194001	2.5	50×0.25	0.75	1.00	5.5±0.2	8.21	41
7194002	4.0	56×0.30	0.75	1.05	6.20±0.2	5.09	55
7194003	6.0	84×0.30	0.75	1.05	7.0±0.2	3.39	70
7194004	10.0	80×0.40	0.90	1.20	8.30±0.3	1.95	98
7194005	16.0	128×0.40	0.90	1.20	9.45±0.2	1.24	132
7194006	25.0	200×0.40	0.90	1.20	10.75±0.2	0.795	250
Cable diameters are subject to ±5% manufacturing tolerance
Cable diameters are subject to ±5% manufacturing tolerance

Part No.	Size	Conductor	Insulation Thickness	Jacket Thickness	OD of Jacket	Conductor resistance	Current Carring Capacity
Part No.	(mm2)	n×mm	mm	mm	mm	Ω/km	A
7194101	2×1.5	30×0.25	0.75	0.90	4.9×9.9	13.7	30
7194102	2×2.5	50×0.25	0.75	1.00	5.5×11	8.21	41
7194103	2×4.0	56×0.30	0.75	1.05	6.20×12.3	5.09	55
7194104	2×6.0	84×0.30	0.75	1.05	7.0×14.5	3.39	70
7194105	2×10.0	80×0.40	0.90	1.20	8.30×17.8	1.95	98
Cable diameters are subject to ±5% manufacturing tolerance
Cable diameters are subject to ±5% manufacturing tolerance

 Mainly types:

18AWG / 16 AWG / 14AWG / 12AWG / 10AWG / 8AWG......

Part No.	Size	Conductor	Insulation Thickness	Jacket Thickness	OD of Jacket	Current Carring Capacity	Service Life
Part No.	AWG	n×AWG	Inch	Inch	Inch	A	Year
7194201	10	65×28	0.047	0.031	0.276	55	25
7194202	12	65×30	0.047	0.031	0.251	40	25
7194203	14	41×30	0.047	0.031	0.231	35	25
7194204	16	26×30	0.047	0.031	0.216	24	25
Cable diameters are subject to ±5% manufacturing tolerance
Cable diameters are subject to ±5% manufacturing tolerance

Part No.	Size	Conductor	Insulation Thickness	Jacket Thickness	OD of Jacket	Current Carring Capacity	Service Life
Part No.	AWG	n×mm	mm	mm	mm	A	Year
7194201	10	65×0.32	1.23	0.80	7.03±0.2	55	25
7194202	12	65×0.25	1.23	0.80	6.40±0.2	40	25
7194203	14	41×0.25	1.23	0.80	5.89±0.2	35	25
7194204	16	26×0.25	1.23	0.80	5.49±0.2	24	25
Cable diameters are subject to ±5% manufacturing tolerance
Cable diameters are subject to ±5% manufacturing tolerance

 Classified by shape:

Single Solar cable / Twin Solar Cable

 Classified by test starndard (Organization)

 H1Z2Z2-K (PV1-F): TUV

Electrical properties
Nominal Voltage:	PV1-F: DC 1.0KV AC 0.6/1.0KV H1Z2Z2-K: DC 1.5KV AC 1.0/1.0KV
Ambient Temperature:	-40℃~+90℃
Max.Temperature at conductor:	+120℃
Service life:	＞25 years ( -40℃~+90℃)
Insulation resistance (70℃)(MΩ-km):	≥1000
Withstand voltage(V/5min)	AC6500
Speak voltage(V/5min)	AC6500
Min bending radius(mm)	5*D

 UL4703: UL

Electrical properties
Ambient Temperature:	-40℃~+90℃
Max.Temperature at conductor:	+120℃
Service life:	＞25 years ( -40℃~+90℃)
Insulation resistance (90℃)	≥1011
Withstand voltage(V/5min)	AC6500
Speak voltage(V/5min)	AC6500
Min bending radius(mm)	5*D

 The main parameters of solar cable and photovoltaic cable

Main performance parameter of finished cable
Voltage test of finished cable
Min.time of dipping in water	≥1(h)
Testing voltage (AC)	6500(V)
Min.voltage applying time at one time	5(min)
Test result	no breakdown
Sheated surface resistance
Length of specimen:	250mm
Test result	≥109Ω
Penetrate the insulation resistance
Temperature	20℃
Test result	≥1014Ω
High temperature stress
Temperature	140℃
A: with 1.2 Voltage test	A: No breakdown
B: deep pressure	B: Wall thickness 50%
Damp-heat test
Temperature	90℃
Humidity	0.85
Aging before and after the tenslle strength of Change	≤30%
Aging before and after the elongation at break of Change	≤-30%

Acid-alkali Resistance
Min.time of dipping in	168h
Aging before and after the tensile strength of Change	≤-30%
Elongation	≥100
Low-temperature bending
Temperature	-40℃
Time	16h
Test result	No crack
Ozone resistance
Ozeone concentration %	（200±50）x10^-6
Time	72h
Test result	No crack
Heat schrinkable jacket test
Test result	≤2%
Flame retardant-Vertical burn
Flxture on the lower edge from the starting point and carbonization	≥50mm
Burning fuel downward from the lower edge of bottom fixture	≤540mm
Halogen content of non-metallic materials
Test result
Chlorine and bromine content	HCL≤0.5HBr≤0.5%
Fluoride content	F≤0.1%
The inner layer of insulation and sheath of the mechanical properties
Test result
Aging before tensile strength	8.0N/mm²
Aging before elongation	1.25
Aging before and after the tensile strength of change	-30%
Aging before and after the elongation at break of change	-30%
Hot extension
Temperature	200℃
Test result-The inner layer of insulation and sheath
Elongation under load	≤100%
Elongation after unloading	≤25%