ADSS	FTTH Drop Cable	Aerial Installation	OPGW
Duct Installation	Direct Buried Installation	Air Blown Micro	Cabling in Buildings
Networks in Rural Areas	Route Shortage	Distributed Base Stations	Biological Protection
Fire Resistance		Optical Fiber Hardwar

Your fiber optic cable manufacturer and partner from China

Zion Communication is one of the top manufacturers and exporters of Fiber optic cables from China, and also we are your best choice of partner in this field. In the past 10 years, we have been providing high quality products to telecom operators, ISPs, trade importers, OEM customers and various communication projects in more than 100 countries around the world.
Zion Communication focuses on optical fiber OEM production services, and is committed to providing customers with brand customization, personalized packaging design, optimal cable structure design, and the best packaging design for international container transportation.
Optical fiber cables include ADSS cables, FTTH flat drop cables, Aerial installation cables, Duct installation cables, Direct buried installation cables, Air blowing installation cables, Biological protection cables, etc.
As well as a variety of fiber optic cable according to the customer's use scenario, provide a variety of fiber optic cable structure design and manufacturing. 

We show you the key to the quality of the fiber optic cable

1. Correct and excellent structural design.
2. The best match of a dozen raw materials is combined.
3. Experienced and excellent production technology.
4. Unique protective packaging design for international transportation. 

Regarding the 1. Correct and excellent structural design.

We use self-developed structural software, design the structure of the cable, follow with the international standard design premise, try to optimize the product structure.

Regarding the 2. The best match of a dozen raw materials is combined. 

For the cable structure design, in addition to the customer specified structure. According to the customer's cable usage scenario, we will ask engineers to specially design three optimal structures, and provide customers with three suggestions and choices. In view of the increasingly fierce competition, make high, middle and low three schemes to ensure that customers win orders.

For example, for the Main Specifications of ADSS,
Optical fiber is the foundation to ensure cable communication, we will choose 3 brands of world famous optical fiber. 1. Japan's FUJIKURA2. America's CORNING3. China's YOFC

In addition to the above 3 brands, we selected the largest fiber optic factories in China, and also guaranteed the quality.  

We will test for multiple data include attenuation indicators of the fiber. Guaranteed fiber Meet ITU-T ;
Dimensions: 9/125/250±5μm
Recommended Band
O: 1260-1360(Zero Dispersion Wavelength) 1310nm
C: 1530-1565 (Minimum attenuation) 1550nm
Core / Cladding Concentricity Error≤0.4μm (0.7%)
Attenuation Coefficient :  @1310; 1550nm≤0.35;0.21dB/km
Mode Field Diameter :  @1310; 1550nm≤8.6±0.4;9.8±0.4μm
Point Discontinuity :  @1310; 1550nm≤0.05dB
Cable Cut-off wavelength(λ cc) :  ≤1260nm
Fiber Strain :  ≥1% ; Fiber Load≥9N
Temperature Cycling(-60℃~+85℃) :  ≤0.05dB/km
Macro Bending Loss :  100turns of 30mm radius≤0.05 All materials use High-Quality raw materials :
Optical Fibers :  All Performance Meets ITU-T Technical Standards
Tube Filling :  Thixotropic Gel Compound
Loose Tube :  Polybutyleneterephthalate(PBT)
Central Dielectric Strength Member :  Fiberglass Reinforced Plastic(G-FRP)
Filler :  Polypropylene(PP) with the same Diameter as Tubes
Waterblocking Yarn :  Polyester filament, polymer expandable water absorbent resin
Water Swellable Tape :  Polyester non-woven fabric, super absorbent resin, adhesive
Binder :  Polyethylene Terephthalate(Polyester Yarn)
Ripcord :  High strength tear rope
Dielectric Strength Member :  Aramid Yarn1414, Para-Aramid Fiber Yarn (PPTA) poly- p- phenylene terephthamide, Tensile modulus ≥120Gpa

Outer Jacket :  High Density Poly Ethylene (HDPE)

Regarding the 3. Experienced and excellent production technology.

How to produce FTTH flat optical fiber drop cable

How to produce ADSS cable

How to produce GYXTS cable

How to produce GYFXY cable

Frequently asked questions on fiber optic cables 

1、How much does a fiber drop cable cost?

Typically, the price per fiber optic cable ranges from $30 to $1000, depending on the type and quantity of fibers: G657A1/G657A2/G652D/OM2/OM3/OM4/OM5, jacket material PVC/LSZH/PE, length, and Structural design and other factors affect the pricing of drop cables.  

2、Will fiber optic cables be damaged?

Fiber optic cables are often classified as fragile, just like glass. Of course, the fiber is glass. The glass fibers in fiber optic cables are fragile, and while fiber optic cables are designed to protect the fibers, they are more prone to damage than copper wire. The most common damage is fiber breakage, which is difficult to detect. However, fibers can also break due to excessive tension during pulling or breaking. 
 

Fiber optic cables are usually damaged in one of two ways: • Prefabricated fiber optic cables may damage the connectors if excessive tension is applied during installation. This can happen when long fiber optic cables are passed through tight conduits or ducts or when fiber optic cables get stuck. • The fiber optic cable was cut or broken during operation and needed to be re-spliced to reconnect.  

3、How do I know if my fiber cable is damaged?

If you can see a lot of red lights, the connector is terrible and should be replaced. The connector is good if you look at the other end and only see the light from the fiber. It's not good if the whole ferrule is glowing. The OTDR can determine if the connector is damaged if the cable is long enough.  

4、How to Choose Fiber Optic Cables based on Bend Radius?

The bend radius of the fiber optic cable is critical for installation. Factors that affect the minimum radius of a fiber optic cable include outer jacket thickness, material ductility, and core diameter.  To protect the integrity and performance of the cable, we cannot bend it beyond its allowable radius. In general, if bend radius is a concern, bend-insensitive fiber is recommended, allowing easy cable management and reducing signal loss and cable damage when the cable is bent or twisted. Below is the bend radius chart. 

5、How to test fiber optic cable?

Send the light signal into the cable. When doing this, look carefully at the other end of the cable. If the light is detected in the core, it means the fiber is not broken, and your cable is fit for use.  

6、How often do fiber cables need to be replaced?

For about 30 years, for properly installed fiber cables, the probability of failure in such a time frame is about 1 in 100,000.By comparison, the chance of human intervention (such as digging) damaging the fiber is about 1 in 1,000 over the same time. Therefore, under acceptable conditions, a high-quality fiber with good technology and careful installation should be very reliable - as long as it is not disturbed.  

7、Will cold weather affect fiber optic cables?

When the temperature drops below zero and the water freezes, ice forms around the fibers - which causes the fibers to deform and bend. This then reduces the signal through the fiber, at least reducing the bandwidth but most likely stopping data transmission altogether.

8、Which of the following problems will cause the loss of the signal?

The most common causes of fiber failures:• Fiber breakage due to physical stress or excessive bending• Insufficient transmit power• Excessive signal loss due to long cable spans• Contaminated connectors can cause excessive signal loss• Excessive signal loss due to connector or connector failure• Excessive signal loss due to connectors or too many connectors• Incorrect connection of fiber to patch panel or splice tray Usually, if the connection fails completely, it's because the cable is broken. However, if the connection is intermittent, there are several possible reasons:• Cable attenuation may be too high due to poor quality connectors or too many connectors.• Dust, fingerprints, scratches, and moisture can contaminate connectors.• Transmitter strength is low.• Poor connections in the wiring closet.  

9、How deep is the cable buried?

Cable Depth: The depth to which buried cables can be placed will vary depending on local conditions, such as "freeze lines" (the depth to which the ground freezes each year). It is recommended to bury fiber optic cables to a deep/coverage of at least 30 inches (77 cm).

10、How to find buried optical cables?

The best way to locate a fiber optic cable is to insert the cable pole into the conduit, then use an EMI locating device to connect directly to the cable pole and track the signal, which, if done correctly, can provide a very accurate location.  

11、Can metal detectors find optical cables?

As we all know, the cost of damaging live fiber optic cables is high. They usually carry a hefty load of communications. It is imperative to find their exact location.Unfortunately, they are challenging to locate with ground scans. They're not metal and can't use steel with a cable locator. The good news is that they are usually bundled together and may have external layers. Sometimes, they are easier to spot using ground-penetrating radar scans, cable locators, or even metal detectors.  

12、What is the function of the buffer tube in the optical cable?

Buffer tubes are used in fiber optic cables to protect fibers from signal interference and environmental factors, as they are commonly used in outdoor applications. Buffer tubes also block water, which is especially important for 5G applications because they are used outdoors and are often exposed to rain and snow. If water gets into the cable and freezes, it can expand inside the cable and damage the fiber.  

13、How are fiber optic cables spliced together?

Types of SplicingThere are two splicing methods, mechanical or fusion. Both ways offer much lower insertion loss than fiber optic connectors. 

Mechanical splicingOptical cable mechanical splicing is an alternative technique that does not require a fusion splicer.Mechanical splices are splices of two or more optical fibers that align and place the components that keep the fibers aligned by using an index matching fluid.  Mechanical splicing uses minor mechanical splicing approximately 6 cm in length and about 1 cm in diameter to permanently connect two fibers. This precisely aligns the two bare fibers and then mechanically secures them. Snap-on covers, adhesive covers, or both are used to secure the splice permanently.The fibers are not permanently connected but are joined together so that light can pass from one to the other. (insertion loss <0.5dB)Splice loss is typically 0.3dB. But fiber mechanical splicing introduces higher reflections than fusion splicing methods. The optical cable mechanical splice is small, easy to use, and convenient for a quick repair or permanent installation. They have permanent and re-enterable types. Optical cable mechanical splices are available for single-mode or multi-mode fiber. 

Fusion splicingFusion splicing is more expensive than mechanical splicing but lasts longer. The fusion splicing method fuses the cores with less attenuation. (insertion loss <0.1dB)During the fusion splicing process, a dedicated fusion splicer is used to precisely align the two fiber ends, and then the glass ends are "fused" or "welded" together using an electric arc or heat.  This creates a transparent, non-reflective, and continuous connection between fibers, enabling low-loss optical transmission. (Typical loss: 0.1 dB)The fusion splicer performs optical fiber fusion in two steps. 1. Precise alignment of the two fibers2. Create a slight arc to melt the fibers and weld them togetherIn addition to the typically lower splice loss of 0.1dB, the benefits of splice include fewer back reflections.

14、What is the acceptable splice loss in optical fiber

Typical insertion loss for single-mode mechanical connectors ranges from 0.05 to 0.2 dB. Fiber splicing is one of the most widely used permanent methods of connecting optical fibers.  

15、What is the difference between external fiber cable and indoor fiber cable?

Indoor cables： Fiber cables can be divided into indoor and outdoor according to different use environments.The indoor optical cable is a kind of optical cable formed by optical fiber (optical transmission carrier) through a specific process. It mainly consists of optical fibers (glass filaments as thin as hair), plastic protective sheaths, and plastic casings. There is no gold, silver, copper, or aluminum in the optical cable, and it generally has no recycling value.The indoor optical cable is a kind of communication line that is formed by a certain number of optical fibers in a certain way, and some are wrapped with a sheath or an outer sheath to realize optical signal transmission. Indoor fiber optic cables have low tensile strength and poor protection but are more portable and economical. Indoor optical cables are mainly used for building wiring connections between network equipment. 

Characteristics of indoor optical cable：Indoor optical cables have low tensile strength and a poorer protective layer, but they are relatively light and more economical. The indoor optical cable is mainly suitable for horizontal wiring and backbone subsystems.  Outdoor optical cables have higher tensile strength and a thicker protective layer and are generally packaged with armor. Outdoor optical cables are primarily used in building complex subsystems and can be used on the occasions such as outdoor burial, pipeline, overhead and underwater laying, and other events. 

Outdoor Fiber Cable：Outdoor optical cables are optical cables for outdoor use. The comparison is the indoor optical cable. Outdoor optical cables are communication lines used for optical signal transmission.A certain number of optical fibers form a cable core in a certain way, with an inner jacket and an outer jacket. 

Features of the outdoor optical cable :It mainly consists of optical fibers (glass filaments as thin as hair), plastic protective sheaths, and plastic casings. There is no gold, silver, copper, or aluminum in the optical cable, and it generally has no recycling value.  Outdoor optical cables have higher tensile strength and thicker protective layers and are usually armored (that is, covered with metal skin). Outdoor fiber optic cables are mainly used for interconnection between buildings and remote networks.  

16、Uses of various types of optical cables 

ADSS cable

ADSS cable stands for All-Dielectric Self-Supporting cable. It is a type of optical fiber cable that is used in overhead transmission line installations.  Unlike traditional transmission cables that are supported by metal wires or poles, ADSS cables are made of optical fibers and are self-supporting, meaning they do not require any external support structure.  This makes them ideal for use in areas where it is difficult or impossible to install metal support structures, such as in wetlands or over water.  

FTTH drop cable

FTTH drop cable stands for Fiber to the Home drop cable. It is a type of optical fiber cable that is used to connect a home or building to a fiber optic network. FTTH drop cables typically consist of a single optical fiber that is surrounded by protective materials and enclosed in a durable outer jacket.  The cable is typically installed by attaching one end to a fiber optic terminal box outside the home or building and running the other end through an entry point, such as a window or wall, into the building.  From there, the fiber optic cable can be connected to an optical network terminal (ONT) inside the building, which allows devices inside the building to access the fiber optic network. FTTH drop cables are commonly used in broadband and telecommunications applications.  

Aerial installation

Aerial installation is a method of installing fiber optic cable by suspending it from poles or other overhead structures.  This type of installation is commonly used in areas where it is not feasible to bury the cable underground, such as in mountainous or urban areas. In an aerial installation, the fiber optic cable is attached to poles or other structures using clamps, brackets, or other specialized hardware.  The cable is then typically strung between poles or other structures using specialized equipment, such as a bucket truck or a helicopter.  

Direct Buried Installation

Direct Buried Installation is a way to install an optical fiber cable directly into the ground.  This type of device is often used where aerial suspension or duct installation is impossible.In a direct-buried installation, the fiber optic cable is generally buried at least 24 inches beneath the surface to protect it from potential damage.  The cable is typically buried using special equipment, such as a cable plow or a trencher. Proper installation techniques and materials, such as backfilling and sand, are essential to ensure adequate protection and operation of cables. 

Air-blown micro

Air-blown micro fiber optic cable is a fiber optic cable designed for use in air-blown fiber optic systems.  These systems use compressed air to blow small-diameter fiber optic cables through tubes or ducts, allowing them to be quickly and easily installed without requiring specialized equipment or labor-intensive techniques.  Air-blown micro fiber optic cable typically has a small diameter, less than 1 mm, and is made of a flexible material, such as plastic or rubber. This allows it to be easily blown through tubes or ducts and bent around corners or other obstacles.  Air-blown micro fiber optic cable is commonly used in telecommunications and broadband applications.  

Cabling in buildings

Cabling in buildings refers to installing fiber optic cable in a building or other structure to provide connectivity for telecommunications and networking applications.  In most cases, building cabling involves running the fiber optic cable through the building's walls, ceilings, and floors to connect various rooms and spaces.  This can be done using various installation methods, such as aerial installation, duct installation, or direct buried installation. The specific method used will depend on the layout of the building and the available infrastructure. 

Naming Rules for Optical Fiber Cables

Outside Plant Optical Fiber Cables' Naming Rules 

Drop Optical Fiber Cables' Naming Rules 

Indoor Optical Fiber Cables' Naming Rules 

Color Arrangement Rules for Optical Fiber & Indoor Fiber Optic Cable

 Color Arrangement of Fibres and Loose Tube
Standard Fibre Color Sequence, which complies with Standard TIA/EIA-598-2014.
 

 Note:
1. If there are less than 12 fibers in a loose tube, the color sequence is followed continuously, starting from No.1,
2. In the standard color sequence, No.6 white color can be replaced by natural color, called the W color sequence.
3. Color arrangement can be customized.